27 Oct
|
Welspun World
|
Anjar
27 Oct
Welspun World
Anjar
Job Title
SUP-QC-PBM
About Welspun World
Welspun World is one of India's fastest growing global conglomerates with businesses in Home Textiles, Flooring Solutions, Advanced Textiles, DI Pipes, Pig Iron, TMT bars, Stainless Steel, Alloy, Line Pipes, Infrastructure & Warehousing.
About Welspun Entity
Welspun Corp Ltd (WCL. is a leading player in Pipe Solutions and Building Materials industry with manufacturing presence in three countries; India, USA and Saudi Arabia. We are amongst the top three large diameter pipes manufacturers globall
Job Purpose/ Summary To ensure quality assurance and process compliance for pipe bending operations in the PBM Plant by monitoring and controlling critical manufacturing and inspection parameters, ensuring bent pipes conform to customer specifications, approved drawings, applicable codes/standards and project requirements.
The role will be responsible for in-process and final inspection, dimensional control, NDT coordination, defect identification, documentation and traceability of bent pipes. The incumbent will work closely with Production, Technical Services, NDT, Maintenance and other functions to identify quality issues, implement corrective actions and ensure consistent product quality.
The Quality Engineer – PBM will monitor quality requirements throughout the pipe bending process, from incoming pipe verification through bending, post-bending inspection and final release.
The role will ensure that critical parameters such as bend angle, bend radius, ovality, dimensional accuracy, surface condition and pipe integrity are maintained as per approved requirements. The incumbent will conduct and coordinate inspections and testing, review inspection results, identify deviations and support root-cause analysis and corrective actions.
The position will also maintain complete inspection records, test reports, traceability and quality documentation and coordinate with Production and other relevant departments for timely resolution of quality issues and customer/project requirements.
Responsibility
Verify pipe identification and traceability before bending ensuring accuracy of pipe number heat number grade size wall thickness and applicable project requirementsbrReview customer specifications drawings Inspection Test Plans ITP Manufacturing Process Specifications MPS procedures and inspection requirements prior to production commencementbrConduct incoming inprocess and final inspections of pipes according to approved inspection plans and proceduresbrMonitor and verify critical parameters during pipe bending operations including bend angle bend radius pipe diameter ovality dimensional tolerances endtoend dimensions surface condition and bending deformationbrEnsure bent pipes comply with applicable drawings specifications acceptance criteria and project requirementsbrInspect bent pipes for defects such as wrinkling buckling cracking dents surface damage and excessive deformationbrCoordinate with Production to maintain appropriate bending parameters and process controlsbrPerform dimensional inspections using appropriate measuring instruments and ensure their calibration status is validbrCoordinate applicable NDT activities postbending and review NDT reportsresults for conformitybrMonitor requirements related to wallthickness variation straindeformation and pipe integrity following bendingbrIdentify nonconforming pipes ensuring proper segregation identification and traceabilitybrRaise and process NonConformance Reports NCRs for quality deviations and coordinate corrective actions with Production and other concerned functionsbrConductsupport Root Cause Analysis RCA for recurring defects and implement effective corrective and preventive actionsbrMonitor rework repair and rejection trends identifying opportunities for quality improvementbrEnsure proper traceability of each bent pipe from input through bending inspection testing and final releasebrPrepare and maintain inspection reports dimensional reports NDT reports test records and quality dossiersbrEnsure inspection and testing records are complete and available for customerthirdparty inspectionbrCoordinate with Production Technical Services NDT Maintenance and Planning for timely resolution of qualityrelated issuesbrParticipate in customer inspections thirdparty inspections audits and projectspecific quality activities as requiredbrSupport preparation and review of Inspection Test Plans ITP quality procedures and inspection formats related to PBM operationsbrEnsure measuring and testing equipment used for inspection is calibrated and fit for usebrSupport trials and qualification of new bending processes machines tooling or process parametersbrMonitor quality KPIs such as rejection rework NCRs customer complaints and firstpass acceptancebrDrive continuous improvement initiatives to reduce bending defects rework and rejectionbrEnsure compliance with applicable quality safety inspection and documentation requirementsbrMaintain proper housekeeping 5S and secure working practices within the inspection areabrEnsure timely escalation of critical quality deviations to the Quality InchargeManager
Company Name
Welspun Corp Limited
Division
PBM 1
Key Interactions
Auditors,Cross-Functional Collaboration ,Data Analysis ,Third Party,Quality team,Plant Production
Relevant Work Experience
2 - 5 Years
Relevant Industry
Manufacturing Industry,Pipes & Fittings,Iron & Steel
Education-Qualification
Bachelor,Diploma
Education-Specialization
Mechanical Engineering,Science
Language Proficiency
ENGLISH,GUJARATI,HINDI
Certifications
NA
Skill
Technical Know How of API and ISO for Pipe manufacturing,Leading with Vision,Customer Focus,Resource Management,Encourage Interdependencies,Quality Health Safety & Environment Orientation,Organizational Commitment,Problem solving,Functional Expert in Operation and QA/QC for Pipe Industry,Analytical Thinking,Process Orientation
Competency Names
Business & Commercial acumen, Entrepreneurship, Global Mind-set, People Excellence, Metrology, TQM, Inspection & Testing, Awareness of Quality & Safety, Quality Control, Business & Commercial acumen, Entrepreneurship, Global Mind-set, People Excellence, Metrology, TQM, Inspection & Testing, Awareness of Quality & Safety, Quality Control, Quality Management Systems
📌 SUP-QC-PBM (Anjar)
🏢 Welspun World
📍 Anjar