Position Title: Senior Engineer / Deputy Manager
- Material Handling

Location:
Satyavedu

Job Description
The Senior Engineer / Deputy Manager
- Material Handling is responsible for warehouse engineering, material flow architecture, Handling Unit (HU) design, and intralogistics optimization across manufacturing operations. Sitting at the intersection of industrial engineering, warehouse management, and digital automation, this role leverages 2D/3D CAD and digital simulation tools to design lean material flows, model warehouse layouts, and eliminate shop-floor bottlenecks. The incumbent enforces SAP EWM/MM transactional stability (PR, RGP, material movements), implements ergonomic and automated material handling solutions, tracks warehouse SLAs, and applies data analytics to drive continuous productivity and cost-reduction initiatives in an OEM or Tier-1 automotive workplace.

Key Responsibilities
• Warehouse Design & Material Flow: Define storage architecture, material handling systems, and lean internal logistics flows across warehouse and assembly shop floors.
• Handling Unit (HU) & CAD Design: Design and validate customized Handling Units (HUs), racks, and packaging using 2D/3D CAD software to maximize density and protect parts during transit.
• Digital Simulation & Ergonomic Automation:



Simulate shop-floor dynamics to model layout modifications, resolve flow bottlenecks, and introduce ergonomic solutions and automated material handling systems (AGVs/AMRs).
• SAP, EWM & Operational Governance: Execute SAP MM/EWM transactions (Purchase Requisitions [PR], Returnable Gate Passes [RGP], inventory movements) and maintain 5S, safety, and visual management standards.
• Data Analytics & Continuous Improvement: Analyze throughput metrics, track warehouse SLAs and cycle times, identify operational bottlenecks, and drive lean cost-saving initiatives (VA/VE, Kaizen).
• Strategic Business Alignment: Align warehouse engineering projects with long-term Strategic Business Plan (SBP) targets and cross-functional operational goals. Desired Skills & Experience
•

Education:
B.
E. / B.
Tech in Mechanical, Automobile, Production, or Industrial Engineering.
•

Experience:
10+ years of relevant material handling, warehouse engineering, and intralogistics experience within an automotive OEM or major Tier-1 manufacturing facility.
• Core Competencies: Handling Unit (HU) CAD design, digital material flow simulation, SAP EWM/MM workflows, ergonomic automation, and warehouse throughput optimization.

📌 Senior Engineer/Deputy Manager (Sathyavedu)
🏢 Royal Enfield
📍 Sathyavedu