27 Oct
|
WAE India
|
Noida
Role & responsibilities
A. FRP Operations
- Supervise daily FRP production activities, including surface preparation, lamination, resin application, curing, finishing, and final inspection.
- Ensure proper mixing and application of resin, hardener, gelcoat, and other FRP materials as per approved process specifications.
- Monitor FRP surface quality and identify defects such as bubbles, pinholes, cracks, uneven surfaces, delamination, and poor finishing.
- Ensure proper curing time and maintain process discipline to achieve consistent product quality.
- Coordinate with the Quality Control team for inspection, rejection analysis, and corrective actions.
- Minimize material wastage and rework by ensuring adherence to approved production processes.
B. Painting Operations
- Supervise surface preparation, sanding, cleaning, masking, primer application, paint application, and final finishing.
- Ensure correct paint-to-hardener mixing ratios, thinner usage, and drying/curing times as per technical specifications.
- Monitor painting quality, colour matching, shade consistency, surface finish, and coating thickness wherever specified.
- Identify and control defects such as paint bubbles, peeling, sagging, orange peel, uneven coating, scratches, and improper drying.
- Ensure proper handling and storage of paints, hardeners, thinners, and other consumables.
- Coordinate with the Quality team for inspection and approval before the products move to the next production stage.
C. Manpower and Production Planning
- Allocate daily work to operators and helpers according to production priorities.
- Monitor attendance, productivity, work progress, and manpower utilization.
- Ensure completion of daily and monthly production targets within the planned timeline.
- Coordinate with Production, Planning, Stores, Purchase, and Quality teams to ensure material availability and timely execution.
- Provide on-the-job training to operators and helpers to improve productivity, workmanship, and quality.
D. Quality Control and Process Improvement
- Maintain process quality in accordance with approved drawings, specifications, work instructions, and quality standards.
- Record and analyse rejection, rework, material consumption, and production output.
- Investigate recurring quality issues and implement corrective and preventive actions in coordination with the Quality team.
- Maintain proper records of daily production, inspection, material usage, and rejection.
- Support continuous improvement initiatives to reduce defects, improve productivity, and control manufacturing costs.
E. Safety and Housekeeping
- Ensure the use of appropriate PPE, including gloves, safety shoes, eye protection, and respiratory protection where required.
- Ensure secure handling of resins, chemicals, paints, hardeners, and thinners in accordance with safety instructions.
- Maintain proper ventilation, housekeeping, and safe storage of flammable materials.
- Ensure compliance with company safety procedures and report unsafe conditions or incidents promptly.
Preferred candidate profile
- Practical knowledge of FRP manufacturing, lamination, curing, sanding, and finishing processes.
- Knowledge of industrial painting processes, surface preparation, primer application, and final coating.
- Understanding of paint mixing ratios, drying time, curing requirements, and coating defects.
- Ability to identify FRP and painting defects and coordinate corrective actions.
- Knowledge of production planning, manpower handling, material consumption, and quality documentation.
- Basic computer skills for maintaining production reports and records.
- Preferred experience: 35 years in FRP and industrial painting operations.
- Experience supervising shop-floor operators and helpers.
- Experience in industrial manufacturing, equipment fabrication, water purifier manufacturing, or similar industries will be an advantage.
📌 Supervisor FRP & Painting (Noida)
🏢 WAE India
📍 Noida