Role & responsibilities

Designation: Senior Engineer Maintenance

Department: Maintenance

Experience: 5 - 10 years (preferred)

Qualification: Diploma / B.E. / B.Tech in Mechanical, Electrical, Electronics, or Mechatronics Engineering

Injection Molding Machine Maintenance
Handle maintenance of hydraulic, electrical, pneumatic, and servo-controlled injection molding machines.
Troubleshoot and rectify machine breakdowns related to hydraulic pumps, motors, valves, cylinders, heaters, thermocouples, sensors, PLCs, and controllers.
Maintain injection molding machines of different tonnages and makes.
Diagnose issues related to injection, clamping, ejection, screw rotation, plasticizing, and temperature control systems.
Coordinate with production and tooling teams to minimize machine downtime.

Preventive and Predictive Maintenance:
Prepare and implement preventive maintenance schedules for machines and auxiliary equipment.




Conduct routine inspections, lubrication, oil condition checks, filter replacement, and component inspections.
Monitor machine performance and identify potential failures before breakdowns occur.
Maintain preventive maintenance checklists, equipment history cards, and maintenance records.
Analyze recurring breakdowns and implement permanent corrective actions.

Breakdown Management and Continuous Improvement:
Attend machine breakdowns promptly and restore equipment within the targeted downtime.
Perform root cause analysis (RCA) for major and repetitive failures.
Implement corrective and preventive actions to improve equipment reliability.
Track and improve machine availability, MTTR, and MTBF.
Support TPM, 5S, Kaizen, and continuous improvement activities.

📌 Senior Engineer Maintenance Plastics Chennai
🏢 Versuni Netherlands
📍 Chennai