Job Purpose

- Maintaining the Plant &
- Machinery for a good working condition
- To manage a team consists of maintenance technician, electricians to carry out maintenance department activities.
- To involve in all expansion and improvement projects
- Maintaining the documentation related the maintenance activities and machine history.
- Automation of manufacturing process & design and build machines for inhouse production requirement.

Direct Reports: 4 Key Accountabilities

- To ensure the Plant and machinery and maintained as per PM schedule to achieve near to ‘zero downtime
- Ensure the Maintenance records and machine history were up to date and maintained as per ISO requirements.
- Monitoring and reporting the machine condition on monthly basis.
- Coordination with production functions and Assembly cells to execute ‘preventive and predictive’ maintenance schedules for on time execution.
- Should contact various machine manufacturers and suppliers for sourcing out spare parts locally and overseas.
- Getting quotes for spare parts from several suppliers, negotiating and Ordering for the plant and machinery maintenance.
- Manage the maintenance team consists of technician, electrician & fitter reporting to them.
- Involve in cost cutting activities and continuous improvement projects with team and individual.
- Actively involvement in machinery Spare parts inventory control and optimization to reduce inventory carrying costs.
- Identify and train the Maintenance team members as per the requirement and maintain the training matrix.
- Developing maintenance team for multitasking to increase the flexibility in the department.
- To actively involve in new machinery installation activity.
- To work with other departments in implementing improved process layouts and contribute to work as a team to achieve organizational goals like productivity improvement, cost reduction, waste reduction, better housekeeping standards, health and safety standards etc.
- PLC /HMI / VFD / PID / Process instrumentation programming.
- Implementing setting friendly measures on a continuous scale in Machinery and Equipment Service and Maintenance
- Should be actively involved in complying in H&S; and 14000 standards during work.

Job context Maintaining the Plant &




- Machinery for a good working condition
- To ensure the Plant and machinery and maintained as per PM schedule to achieve near to ‘zero downtime
- Ensure the Maintenance records and machine history were up to date and maintained as per ISO requirements
- Monitoring and reporting the machine condition on monthly basis.
- Coordination with production functions and Assembly cells to execute ‘preventive and predictive’ maintenance schedules for on time execution.
- Getting quotes for spare parts from several suppliers, negotiating and Ordering for the plant and machinery maintenance.
- Involve in yearly budgeting of Plant and machinery and Repair and maintenance.
- Maintaining basic required spare parts for machineries.
- To manage a team consists of maintenance technician, electrician, and fitter to carry out maintenance department activities.
- Plan and execute Preventive Maintenance plan as per its schedule with the team
- Plan and schedule breakdown calls based on priority.
- Plan and schedule process improvement and CI projects.
- Preparation of maintenance report on daily basis.
- Scheduling team members for machine run hours data collection and updating system on monthly basis.
- Scheduling team member for electricity and water consumption data collection and updating system on weekly basis.
- Scheduling team members to execute JAFZA OFC related test and requirements.
- Identify and train the Maintenance team members as per the requirement and maintain the training matrix.
- Developing maintenance team for multitasking to increase the flexibility in the department

To involve in all expansion and improvement projects

- Preparation of site for new machine installation.
- Assisting team members in preparation of machine layout.
- Assisting production and production engineering in selection of machineries.
- Decommission and relocation of old machineries.




- Scheduling team members for new machine installation.
- To work with other departments in implementing improved process layouts and contribute to work as a team to achieve organizational goals like productivity improvement, cost reduction, waste reduction, better housekeeping standards, health and safety standards etc.
- Maintaining the documentation related the maintenance activities and machine history.

Preparation of PM and OPM check list based on machine manufacturer recommendation.
- Preparation of half yearly PM schedule and circulating to production department.
- Printing and displaying of OPM checklist on monthly basis.
- Preparation of hard copy maintenance report on daily basis for PM and BM activity.
- Tabulation the data from maintenance report to excel file as per system
- Monthly machine run hour monitoring and publishing machine up time details.
- Monitoring the status of actual PM status and reporting.
- Monitoring the actual H&S; and Machine technical related training hours and reporting.
- Assigning machine code to new asset as per the asset register.
- Automation of manufacturing process & design and build machines for inhouse production requirement.
- Preparation of concept for in-house machine manufacturing.
- PLC /HMI / VFD / PID / Process instrumentation programming.

Qualifications, Experience &

- Skills

- Degree or Diploma in Electrical &
- Electronics
- Should have good working knowledge about the shop floor machineries like SPM’S, Robots, Pneumatic Presses &
- Various Utility machines.

Minimum Experience

- Minimum 7 to 9 years of experience in Maintenance department –
- Machinery /Factory maintenance

Job-Specific Skills

- Good working knowledge in Electrical and Electronic control panels
- Should poses good manpower managing skills
- Should be able to handle demanding and stressful situations without compromise on work quality.
- Should have sound knowledge about the basic industrial machinery mechanical systems and working principles.
- Basic knowledge in spare parts inventory management.

Behavioural Competencies

- Should be able to work independently and with guidance.
- Should be able to work along with team members and lead team.
- Should be active and energetic.

📌 Maintenance Engineer (Halol)
🏢 Lucy Group
📍 Halol