Production Engineer (Kalyan)

Production Engineer (Kalyan)

29 Oct
|
Enginemates Heat Transfer
|
Kalyan

29 Oct

Enginemates Heat Transfer

Kalyan

Position

Production Engineer

Department

Production / Manufacturing

Location

Dombivli, Maharashtra

Experience

4–5 Years relevant experience in Heat Exchanger / Heavy Engineering Fabrication manufacturing.

Educational Qualification

- B.E. / B.Tech. in Mechanical Engineering
- Diploma in Mechanical Engineering with relevant experience may also be considered.

Job Objective

To plan, supervise and execute day-to-day production activities for Heat Exchangers, Air Fin Coolers and fabricated components, ensuring timely production as per approved drawings, quality requirements, project schedules and safety standards.

Key Responsibilities

1. Production Planning & Execution

- Plan and execute daily production activities as per project schedule and production targets.
- Coordinate with Planning, Engineering, Purchase, QC and Stores departments to ensure smooth production.
- Monitor job progress at various stages and ensure timely completion.
- Allocate manpower, machines and resources effectively.
- Identify production bottlenecks and take corrective action.

2. Fabrication & Welding Coordination

- Supervise fabrication activities as per approved drawings and specifications.
- Coordinate with Welding Engineers and QC Inspectors for welding and inspection activities.
- Ensure correct fit-up, alignment, dimensions and sequence of fabrication.
- Ensure availability and proper use of approved WPS/PQR/WPQ wherever applicable.
- Minimize welding defects, rework and material wastage.
- Monitor fabrication productivity and workmanship.

3. Drawing & Technical Understanding

- Read and understand:




- Fabrication drawings
- Assembly drawings
- GA drawings
- Shop drawings
- Bill of Materials (BOM)
- Project specifications
- Ensure shop-floor activities are carried out according to approved drawings and revisions.
- Coordinate with Engineering for drawing-related clarifications.

4. Production Monitoring

- Monitor production against daily and weekly targets.
- Maintain production records and progress reports.
- Track man-hours, material consumption and productivity.
- Monitor rejection, rework and wastage.
- Identify reasons for delays and implement corrective actions.
- Provide regular updates to the Production Manager.

5. Quality Coordination

- Work closely with the QC/QA department to ensure quality requirements are met at every stage.
- Ensure inspection points are completed before proceeding to the next manufacturing stage.
- Attend to QC/TPI observations and coordinate corrective actions with the concerned team.
- Minimize rework and rejection through proper process control.

6. Inspection & Testing Coordination

Coordinate with QC for:

- Dimensional inspection
- Fit-up inspection
- Welding inspection
- Hydrostatic / pneumatic testing, wherever applicable
- Final inspection
- Painting inspection




- Customer / TPI inspection

Ensure all required inspection clearances are obtained before moving to the next stage.

7. Manpower & Shop-Floor Supervision

- Supervise welders, fitters, fabricators, helpers and other shop-floor personnel.
- Allocate manpower according to job priority and skill requirements.
- Monitor worker productivity and discipline.
- Provide technical guidance to supervisors and operators.
- Ensure proper utilization of manpower and equipment.

Preferred Experience

Experience in any of the following will be an added advantage:

- Shell & Tube Heat Exchanger manufacturing
- Pressure Vessel manufacturing
- Heavy engineering fabrication
- Experience working with customer/TPI inspection requirements

Key Performance Areas (KPIs)

- Achievement of production targets
- On-time completion of jobs
- Production productivity
- Reduction in rework and rejection
- Effective manpower utilization
- Material wastage control
- Compliance with quality requirements
- Timely coordination with QC/TPI
- Safety compliance
- Shop-floor housekeeping and 5S

Key Competencies

- Strong shop-floor management skills
- Valuable technical and fabrication knowledge
- Ability to read engineering drawings
- Good problem-solving skills
- Production planning and execution
- Team coordination and leadership
- Good communication skills
- Ability to work under project deadlines
- Practical and hands-on approach

Pay: ₹15,000.00 - ₹30,000.00 per month

Benefits:

- Provident Fund

Work Location: In person

📌 Production Engineer (Kalyan)
🏢 Enginemates Heat Transfer
📍 Kalyan

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