30 Oct
|
Tenneco
|
Rewari
Position summary : - This is key position in new business Industrialization / Launch / Process development on shopfloor. Expected 8-10 years of experience in Process Development / Development & Installation of New Equipment / Continuous Improvement / IATF requirements.
Key responsibilities :
- Responsible for Plant PE operations- Analysis & Corrective actions for OEE losses
- Tooling Maintenance / Procurement / Critical tool stock maintenance
- Daily meeting - Department / Operations / Current RFQ / CFT for Quality / Safety etc..
- IATF Documentation - PFD / PFMEA / Work Instruction / Procedures etc..
- Continuous improvement / Kaizen / Poka Yoke etc..
- SAP - Procurements
- Capex forecasting
- Activities Pre-award the business from customer.- Understand design requirement from Customer.
- Manufacturing feasibility Study with CFT
- Work on Process Design, Capacity required & available for RFQ volumes, Arrive Budget for Tooling & Equipment / Building, Calculate Manpower/Man-mins Required,
- Activities after Business award- Process Design, Sign-off with CFT, Capacity Design & Signoff with CFT, Concept Designs for Tooling & sign-off.
- Getting Quotes from Suppliers, Negotiations on quote, Ordering, Work with Supplier for development,
Work with CFT for Design Approvals,
- Part Production trails at Supplier Site,
- Inward & Part Production Trials on Intended machines, Confirm Cycle times & output as per designed in RFQ,
- PPAP Document preparation, Work with CFT for PPAP & preproduction lots.
- Carryout Internal / Customer PPAP
- Handover to production with CFT.
- In new product & process development, Launch management, Shock absorber manufacturing. (Passenger Vehicle, Commercial Trucks, Off Highway Vehicles, etc.)
- Continuous improvements activities for Quality, Cycle time, Capacity improvements, etc.
- Tooling Design / Maintenance & improvements
- Launch Management
Skills and capabilities (leadership and/or functional) :
- Team Player with Positive approach,
- Knowledge of exhaust system parts & its manufacturing processes
- Knowledge on MIG, Resistance Welding Processes, Assembly Processes, Grinding / Automation
- Strong knowledge in Failure modes in process & product design & development with recoveries.
- Good Negotiation Skills,
- Knowledge on New technology & Process development & Launch
Qualifications/ certifications :
- DME or BE with suitable experience.
📌 Assistant Manager - Met (Rewari)
🏢 Tenneco
📍 Rewari