Over the years, we have grown our expertise and technology, including the Cyclone CC system, to help industries reduce carbon emissions more efficiently. In the next phase of our growth, we are seeking a Process Control Engineer
The Operations team keeps Carbon Clean's pilot plant and utility systems running safely, reliably and in full compliance, providing the stable platform on which our process development depends. As a Process Control Engineer, you will oversee the day-to-day operation of controlled processes and the utilities that support them, including boilers, cooling water, compressed air, nitrogen and associated infrastructure, ensuring high equipment availability and consistent process performance. You will manage manpower efficiently, including the coordination and supervision of contractors, and uphold a culture of operational discipline built on rigorous permit-to-work compliance, with the goal of zero major HSE incidents.
You will be skilled at structured troubleshooting and root cause analysis, able to identify process upsets quickly and resolve them before they affect safety or performance. You will maintain accurate operational and maintenance records, and develop clear reports, SOPs and training materials that help the wider team work safely and effectively. Above all, you will champion continuous improvement, identifying and leading initiatives that strengthen safety, reliability, efficiency and overall process performance across the plant.
Lead day-to-day operation and monitoring of pilot plant processes through Control systems
Ensure safe operation and availability of utilities required for pilot plant campaigns
Drive compliance with HSE systems, work permit requirements, waste management procedures, and operational standards
Develop operational excellence through robust documentation, reporting, and operator training
Collaborate with engineering and R&D;/ Technology teams to support pilot campaigns and technology development
Pilot Plant & Utilities Operations, Process Monitoring,



PLC Operations, Shift Supervision & Troubleshooting

- 20%: HSE Management, Permit-to-Work Compliance, Hazardous Waste Management, Operational Risk Control
- 20%: Process Improvement, Documentation, Reporting, Training & Continuous Improvement Initiatives

Pilot Plant & Utilities Operations
Operate, monitor, and control pilot plant processes through control systems
Lead startup, shutdown, and routine operation of pilot plant equipment and utility systems
Ensure safe and reliable operation of utilities including boiler, cooling water, compressed air, nitrogen, pumps, and associated systems
Monitor process performance, analyze trends, and optimize operating parameters
Coordinate daily operational activities to ensure successful execution of pilot plant campaigns
Troubleshoot process, instrumentation, mechanical, and utility-related issues to maximize plant availability
Support operational readiness and plant reliability initiatives
HSE, Permit to Work & Waste Management
Ensure strict compliance with Permit-to-Work systems including hot work, electrical isolation, line breaking, and confined space activities
Participate in HAZOP, LOPA/ HIRA risk assessments, Job Safety Analyses (JSA), and incident investigations
Monitor protected handling, storage, and disposal of chemicals and hazardous waste in compliance with regulatory and company requirements
Conduct workplace inspections, safety observations, and corrective action follow-up
Maintain compliance with site HSE procedures, policies, and legal requirements

Process Improvement, Documentation & Training




Lead troubleshooting and root cause analysis of operational issues using structured problem-solving methodologies
Prepare and maintain SOPs, operating manuals, work instructions, and operating logs
Generate operational, process performance, and incident reports
Analyse process data and provide recommendations for optimization and continuous improvement
Support training and competency development of operators and technicians
Bachelor's Degree in Chemical Engineering

- 3-5 years of experience in chemical, petrochemical, oil & gas, fertilizer, specialty chemical, or process manufacturing industries
- Strong hands-on experience in plant operations and troubleshooting
- Practical experience operating SCADA/PLC and/or DCS control systems
- Good understanding of utility systems such as boilers, compressed air systems, cooling water systems, pumps, and process equipment
- Experience working with Permit-to-Work systems and HSE requirements in industrial facilities
- Exposure to hazardous chemical handling and waste management practices
- Strong root cause analysis and problem-solving skills
- Ability to work independently in shifts and respond effectively to operational issues
- Group Medical Insurance (including dependents)
- Group Term Life Insurance
- EAP (Employee Assistance Programme): support for mental, financial, legal, and personal wellbeing
- Workmen's compensation insurance for site workers
- 24 paid holidays plus 10 public holidays
- Free breakfast, lunch, and a stocked pantry
- Office shuttle service to and from Koparkhairane Station*
- Hybrid working with at least 2-3 days per week in the office*

Our aim is to build a diverse and inclusive movement: teams of forward-thinking people, with unique talents, skills, passions, and experiences. It's talent that matters to us and we encourage everyone to join us, whatever your gender identity, race, ethnicity, sexual orientation, age, life experience, or background.

📌 Controls Engineer - Process Engineering (Mumbai)
🏢 Carbon Clean Solutions
📍 Mumbai