- Understand the design/drawing of Compressor assembly as well as child parts according to BOM.
- Design/development & trial of tools like Jigs / Fixture / Gauges according to New product requirements.
- Make proto-sample to validate Process / Product parameters and submit to customer for testing.
- Conduct production trial run (PTR) with cross functional team (CFT).
- Submit countermeasure against the observations raised in during PTR &
- PPAP.
- make New product routing process like Machines, Tasks &
- Work centre in the ERP software for dispatch process.
- Model Handover to respective departments with all the documents as per procedure.
New Equipment Development -
- Co ordination with Utility team for utility connection for new equipment.
- Make layout for recent machines.
- New equipment installation.
- Conduct trial of new equipment.
- Handover new equipment to concern departments with all the documents as per procedure.
Process Design &
- Development -
- Make Process flow diagram/chart to understand the product assembly flow/sequence for all new and existing processes.
- Identify Potential failure modes, causes & effects on the product and provide control against the failure modes/causes.
- Make control plan with product as well as process parameters.
- Preparation of Operator Instruction sheet (OIC/ WI ) for all Processes &
- Assembly.
- Calculate cycle time of each station to identify capacity of the assembly line.
- Give training to operator as per work instructions.
- Initial process studies like Cp, Cpk studies, MSA, R&R; etc.
- Implementation of improvement activities for process capability enhancement.