Position Title: Shift In-charge
- Mechanical Organization Context Position Title: Shift In-charge Mechanical Employee Name: Pranay Bhoir Grade: M-9 Department: Engineering

Location:
Shirwal Reports to: Engineering Online Lead Reported by: Technician – HCM & Utility ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains.

We offer
a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems. We have an prospect in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.
• Job Objective
• Ensure smooth operation and Maintenance of Utilities (water system, HVAC system, compress air, boiler/hot water generator, vacuum system, plant lighting) HCM, mucilage preparation equipment, ATS, Printing, Packaging, Area equipment and processes with respect to Engineering in order to deliver desired efficiency and up-time
• Plan & implement cost control initiatives in online maintenance by synchronization of process automation
• Primary responsibilities Strategic and planning
• Review and maintain downtime within target, adherence to R & M, Stores Spares budget of Engineering
• Maintain ECR within target
• Ensure compliance to statutory and regulatory obligations
• Conduct systematic Why-Why analysis / RCA for major breakdowns and quality corrections. Functional Core 1. Achieve reduction in downtime on account of engineering
• Ensure Uninterrupted working of Utility equipment in order to upkeep manufacturing process
• Monitor and control the operation of equipment and machineries with respect to Engineering in areas like utilities, HCM, mucilage preparation, Packaging in order to achieve downtime target
• Monitor and control process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis




• Carry out root cause analysis for repeated failure and implement effective CAPA in co-ordination with Engineering Leads and team member
• Ensure availability of critical spares at shopfloor in ready to use condition to maintain plant up-time
• Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
• Ensure proper online/ offline documentation is maintained related to process equipment’s, HCM and all Utility equipment’s
• Support to Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
• Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
• Monitor online process parameter wrt HVAC, Water system, Hot water generator and Air compressor etc.
• Control machine downtime during the assigned shift as per the defined MTBF, MTBMS and downtime targets.
• Ensure execution engineering electrical maintenance activities in absence of engineering electrical maintenance lead 2. Plan & execute capacity expansion and other improvement projects in the facility
• Implement online project for various ongoing improvement of systems & processes
• Upgradation of automation system for process synchronization / optimization
• Coordinate with external & internal SMEs, stakeholders and consultants for designing and implementation of systems, wherever required
• Support other functions in execution of cross functional projects
• Improve and sustain the productivity
- Control the downtime of HCM as per the target and achieve the desired quality output to meet the budget
• Execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
• Ensure execution of operation of HVAC, Water system and maintain as per schedule




• Carry out maintenance of Utility & HCM equipment by utilizing equipment / Machine downtime
• Support to Project function for any upgradation in utility 3. Energy Conservation
• Analyse operational efficiency of equipment and escalate to improve in case of under performance 4. Cost optimization
• Ensure cost optimization in improvement projects with vendor development
• Ensure reduction in Stores spares and R&M; cost Internal Process
• Prepare and share CTQ compliance report on daily/weekly/monthly basis with Online Lead/HOD
• Prepare, review and submit downtime analysis report and various MIS reports on regular basis to HOD People development
• Develop associates on multi skilling
• Provide on job and classroom training to associates Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.
• Key Result Areas
• Control of Down time on account of Engineering
• ECR Control
• Preventive maintenance of equipment
• Upkeeping of standby equipment of Engineering
• Calibration/verification of instrument/equipment & error – free Documentation
• Cost reduction wrt power & fuel, stores & spares and maintenance (R&M;)
• Key Interfaces Internal Interfaces External Interfaces
• Lead Online Maintenance
• Lead Utility Maintenance
• Shift in-charge E and I
• Engineering head
• Shift technician
• Customers
• Vendors
• Purchase
• Mfg area
• ACG Persona Leadership Competency – L Compass Technical Competency – T Compass Persona Level Competency Level Communication Knowledge of process equipment, HCM interface w.r.t engineering Innovation Knowledge of Preventive & Breakdown Maintenance Problem Solving Product and process knowledge Cross Functional Teamwork Quality and Service Orientation Corporate Etiquette Drive for Consistent results
• Educational and Experience Requirements Minimum Requirement Desired Level of Education
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• Experience
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• Prepared By Date Signature Reviewed By Date Signature

📌 Coordinator - Engineering Services, Shirwal, ACG Capsules
🏢 ACG
📍 Shirwal