Job Purpose

To manage complete manufacturing operations and achieve production targets with optimum productivity, quality, manpower and machine utilisation.

Key Responsibilities
Prepare daily, weekly and monthly production plans based on customer requirements and dispatch schedules.
Manage overall seamless tube production, machine loading, utilisation, start-up, changeover and shutdown.
Monitor OEE, cycle time, output/hour, output/shift and machine-wise production.
Identify bottlenecks, reduce machine stoppages, unplanned downtime and changeover time.
Control rejection, scrap and rework through root cause analysis and corrective actions.
Manage operators, helpers, supervisors and production executives, including shift planning, manpower allocation, training, attendance and discipline.
Coordinate with Quality, Maintenance, Printing, Tool Room/Mould, Stores, PPC and Development teams.
Ensure production plan achievement of 95 100% and on-time production as per dispatch schedules.
Drive productivity improvement through Lean Manufacturing, Kaizen, 5S and TPM.

Key KPIs




Monthly production: 1.20 crore tubes.
OEE and machine utilisation as per approved plant targets.
Production rejection within approved targets.
Continuous improvement in manpower productivity and changeover time.
Minimum unplanned downtime.
Production plan achievement: 95 100%.
On-time production as per dispatch plan: 100%.

Qualification Experience
Diploma in Plastics, Polymer, Mechanical or Production Engineering.
12+ of experience in plastic packaging/tube manufacturing.
Robust experience in extrusion/seamless tube manufacturing and high-volume production.
Robust manpower and shift-management capabilities.
Knowledge of OEE, Lean Manufacturing, Kaizen, 5S and TPM.

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

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