01 Nov
|
Super Industries - Manufacturer & Exporter of Blinds and Fabrics - India
|
Shahjahanpur
01 Nov
Super Industries - Manufacturer & Exporter of Blinds and Fabrics - India
Shahjahanpur
*NEEMRANA FOODS PVT. LTD. & NEEMRANA KNITFAB PVT. LTD.
* Position Title: Maintenance Manager / Maintenance In-Charge Department: Engineering / Maintenance Reports To: Plant Head / General Manager (Technical)
Location:
Neemrana, Rajasthan Job Purpose: To ensure the smooth, safe, and efficient operation of all machinery and utilities in a technical textile manufacturing unit. The Maintenance In-Charge will lead preventive, predictive, and breakdown maintenance activities; coordinate with production teams; maintain high machine uptime; and implement continuous improvements. Machines Under Maintenance Scope: The Maintenance In-Charge will be responsible for complete maintenance (Preventive, Predictive & Breakdown) of following machines: 1. Thermopac Boiler / Thermopac 2. Stenter Machine 3. Jet Jigger Machine 4. ETP & RO Plant 5. Chemical Department
- Mixing Machine, Grinder 6. Slitting Machine 7. Electrical Panel
- HT/LT, PLC Panel, Drive Panel 8. Air jet Loom Machine 9. Jacquard Machine 10. Alfa Sampling Machine 11. Super Excel Machine 12. Warping Machine 13. Rewinding & Punching Machine
Key Responsibilities
1. Preventive & Predictive Maintenance
- Prepare and implement a comprehensive preventive maintenance schedule for all 13 machines listed above.
- Ensure regular inspection, lubrication, calibration, and servicing of Thermo Boiler, Stenter, Jet Jigger, ETP/RO, Airjet, Jacquard etc. as per OEM guidelines.
- Establish predictive maintenance systems to identify early warning signs of failure.
- Maintain accurate maintenance logs and ensure compliance with scheduled activities. 2. Breakdown Maintenance & Troubleshooting
- Lead troubleshooting and quick rectification of electrical, mechanical, pneumatic, and hydraulic breakdowns for all machines under scope.
- Ensure minimal downtime through prompt diagnosis for Airjet, Jacquard, Alfa, Warping, Rewinding machines.
- Coordinate with OEM technicians and suppliers for complex repairs.
- Analyze recurring faults and implement permanent corrective solutions. 3. Machine Installation, Commissioning & Upgradation
- Supervise installation, alignment, and commissioning of current machines from the list.
- Participate in technology upgradation projects and machine modifications to improve productivity.
- Ensure proper documentation and machine manuals are updated. 4. Spares & Inventory Management
- Identify and maintain optimum stock of critical spare parts and consumables for all 13 machines to avoid stoppages.
- Establish spare parts database with supplier details and consumption patterns for Chemical Mixing, Grinder, Panels etc.
- Work with the purchase department for cost-effective procurement. 5. Team Leadership & Training
- Supervise the team of fitters, electricians, technicians, and operators across all shifts.
- Assign and monitor tasks for smooth execution of maintenance activities.
- Conduct skill development programs for technicians on safety practices and troubleshooting of above machines. 6. Utility & Facility Maintenance
- Oversee maintenance of Thermo Boiler, ETP & RO Plant, Electrical Panels, compressors, generators.
- Ensure uninterrupted availability of utilities to production departments.
- Monitor energy consumption and efficiency of utilities. 7. Documentation, Compliance & Safety
- Maintain detailed records of machine history, maintenance reports, calibration data,
and downtime analysis for all machines.
- Prepare and submit periodic reports on machine availability, maintenance cost, and performance.
- Ensure adherence to all safety procedures, lock-out/tag-out systems, and regulatory standards. 8. SOP Development & Implementation
- Prepare and maintain Standard Operating Procedures (SOPs) for all 13 machines.
- Review and update SOPs periodically. 9. Coordination & Communication
- Liaise with production, quality, and technical departments to plan machine availability and maintenance schedules.
- Provide technical support during trials and new product developments. Qualifications &
Experience:
- Diploma or Degree in Mechanical / Electrical / Mechatronics / Textile Engineering.
- Minimum 7–12 years of experience in maintenance within a textile plant.
- Must have hands-on experience with Thermo Boiler, Stenter, Jet Jigger, ETP/RO, Airjet, Jacquard, Warping, Slitting.
- Hands-on experience in PLC-based automation, pneumatic and hydraulic systems, drives, and sensors.
- Knowledge of preventive maintenance software (CMMS) preferred. Key Competencies &
Skills:
- Expertise in mechanical, electrical, and electronic maintenance of above textile machines.
- Strong troubleshooting and analytical skills.
- Knowledge of utility systems (Thermopac Boiler, ETP, RO, Panels).
- Good leadership and team coordination abilities. Performance Indicators (KPIs):
- Machine uptime percentage for all 13 machines.
- MTBF and MTTR.
- Adherence to preventive maintenance schedule.
- Reduction in unplanned breakdowns.
- Maintenance cost per machine hour.
- Safety performance
- zero accidents. Pay: ₹100,000.00
- ₹125,000.00 per month
Benefits:
- Cell phone reimbursement
- Food provided
- Provident Fund Work
Location:
In person
📌 Maintenance Engineer (Shahjahanpur)
🏢 Super Industries - Manufacturer & Exporter of Blinds and Fabrics - India
📍 Shahjahanpur