1. Job Objective

- Oversee electrical & mechanical maintenance of HCM, utilities, mucilage preparation equipment, ensure calibration of equipment to deliver desired efficiency and up-time

- Plan & implement cost control initiatives and automation projects to achieve Engineering budget wrt energy, stores & spares (engineering) and R&M;

- Ensure compliance to statutory and regulatory obligations

1. Primary responsibilities

Strategic

- Review annual budget for maintenance, calibration and resources

Functional

Core

Achieve reduction in downtime on account of engineering

- Ensure adherence to preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area as per plan

- Review process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis

- Review root cause analysis for repeated failure and effectiveness of CAPA

- Ensure availability of critical spares in ready to use condition to maintain plant up-time

- Analyze data from available log books/SCADA/IIOT systems and accordingly review the line of actions implemented for effective mitigation

- Ensure proper documentation is maintained related to Engineering and calibration

- Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance

- Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms

Planning & execute capacity expansion and other improvement projects in the facility

- Plan and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule





- Coordinate with external & internal SMEs, stakeholders and consultants for designing systems, wherever required

- Support other user functions in execution of cross functional projects

- Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements

- Review and ensure execution of cutting-edge projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation

- Coordinate with QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process

Energy Conservation

- Ensure implementation of various energy saving projects to achieve budgeted ECR

- Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost

Cost optimization

- Ensure cost optimization in improvement projects with vendor development

- Ensure reduction in energy, stores & spares (engineering) and R&M; cost

Internal Process

- Circulate PM compliance report on monthly basis to Plant and Central function

- Review and submit downtime analysis report on regular basis to Plant and Central function

People Development

- Develop associates on multi skilling

- Provide on job and classroom training to associates

1. Key Result Areas

- Cost optimization

- Un-irrupted AC & Compressed Air System, water

- ECR Reduction,

- Team Development,

- Improving efficiency,

- Implementation of cGMP.

1. Key Interfaces

Internal Interfaces

External Interfaces

- Lead Electrical maintenance

- Lead utility Maintenance

- Customers

- Vendors

📌 Lead - Engineering Maintenance, Dahanu, ACG Capsules
🏢 ACG
📍 Dahanu