We are seeking an ambitious Mechanical Design & Simulation Engineer to join our core engineering team in Bengaluru. In this role, you will lead the end-to-end mechanical design, structural/thermal simulation, and prototyping of next-generation Lithium-ion (Li-ion) battery packs and enclosures. Responsibilities
• Mechanical CAD Design: Prepare 3D designs and assemblies for Li-ion battery pack components using SolidWorks—including plastic enclosures, sheet metal brackets, die-cast parts, busbars, insulation sheets, sealing mechanisms, and testing JIGs.
• Simulation & FEA Analysis: Conduct multi-physics FEA and CFD simulations including Vibration (Random & Sweep), Mechanical Shock, Thermal Shock, Resonance, Static FEA, Crush Analysis, and CFD.
• Design Optimization: Interpret simulation results to provide actionable design improvements, lightweighting, and thermal/structural optimization.
• Manufacturing & Drawings: Generate detailed 2D manufacturing drawings, apply GD&T;, perform tolerance stack-up studies, and ensure creepage & clearance compliance.
• DFM / DFA Implementation: Apply Design for Manufacturing (DFM) and Design for Assembly (DFA) principles across plastic injection molding, sheet metal stamping, and die-casting.
• Testing & Validation:



Review test plans, build testing JIGs, and collaborate with validation teams to evaluate battery component performance under operational stresses.
• Effort & Planning: Support project timelines with accurate effort estimation for mechanical design and simulation deliverables. Qualifications
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Education:
BE / B.
Tech in Mechanical Engineering (Mandatory).
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Experience:
1 to 5 years in mechanical design, preferably with direct exposure to Li-ion battery packs, EV battery systems, or BESS.
• CAD Expertise: Advanced proficiency in SolidWorks (3D modeling, sheet metal, plastics, 2D drafting).
• FEA / Simulation Expertise: Strong hands-on experience in FEA/CFD simulation using ANSYS or Abaqus (Knowledge of Star-CCM+ or COMSOL is a solid plus).
• Domain Knowledge:
• Solid understanding of plastic materials, sheet metal forming, and die-casting processes.
• Practical knowledge of material selection based on thermal, mechanical, and electrical properties.
• Strong foundation in GD&T;, tolerance stack-up, DFM, and DFA.
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Location:
Based in or willing to relocate to Bengaluru (5 days Work From Office).

📌 Mechanical Structural Engineer (Bengaluru)
🏢 Trigent Software
📍 Bengaluru