Job Description: Weaving Manager (Airjet Looms)Job Title
Weaving Manager (Airjet Looms)
Department
Production / Weaving
Reports To
Plant Head / General Manager - Production
Job Summary
Key Responsibilities
- Manage the complete Airjet weaving department and ensure smooth production operations.
- Plan daily production schedules to meet customer delivery timelines.
- Monitor loom efficiency, production output, fabric quality, and machine utilization.
- Reduce machine downtime by coordinating preventive and breakdown maintenance.
- Analyze production losses and implement corrective actions to improve productivity.
- Ensure fabric quality standards are maintained by minimizing defects and wastage.
- Optimize yarn consumption and control production costs.
- Coordinate with Quality, Maintenance, Planning, Warping, and Dispatch departments.
- Supervise shift in-charges, supervisors, operators, and technicians.
- Monitor production KPIs such as:
- Loom Efficiency
- Production Output
- Fabric Rejection
- Warp & Weft Breakage
- Machine Downtime
- Wastage
- Ensure proper implementation of SOPs, safety practices, and housekeeping (5S).
- Train and develop production staff to improve operational efficiency.
- Prepare daily, weekly, and monthly production reports for management.
- Drive continuous improvement initiatives to enhance productivity and reduce costs.
Required Qualifications
- Diploma/B.E./B.Tech in Textile Technology or Textile Engineering.
- 8-15 years of experience in weaving operations.
- Minimum 5 years of experience managing Airjet Looms.
- Experience with Toyota, Picanol, Tsudakoma, Itema, or similar Airjet weaving machines is preferred.
Required Skills :
- Strong technical knowledge of Airjet weaving technology.
- Expertise in loom settings, fabric construction, yarn counts, and weaving parameters.
- Production planning and capacity management.
- Quality control and defect analysis.
- Preventive maintenance coordination.
- Root cause analysis and problem-solving.
- Leadership and people management.
- ERP/MS Excel reporting.
- Solid communication and decision-making skills.
Key Performance Indicators (KPIs)
- Loom Efficiency (%)
- Production Achievement (%)
- Machine Utilization
- Fabric Quality/Rejection Rate
- Wastage Reduction
- Downtime Reduction
- On-Time Production Delivery
- Team Productivity
Preferred Industry
- Textile Manufacturing
- Woven Fabric Manufacturing
- Airjet Weaving Units
- Home Textile / Apparel Fabric Industry
Salary
Pay: ₹60,000.00 - ₹70,000.00 per month
Work Location: In person
📌 Weaving Manager (Surat)
🏢 Meraki
📍 Surat