We are seeking a detail-oriented and experienced Quality Executive to oversee quality assurance and quality control (QA/QC) processes for our flexible packaging product lines, specifically BOPP self-adhesive tapes and stretch films (LLDPE). The ideal candidate will manage inline quality checks, raw material testing, finished goods inspection, and customer complaint resolution to ensure strict adherence to technical parameters (micron tolerance, tack/adhesion, tensile strength, and elongation).

Key Responsibilities1. Quality Control & Testing

- Perform incoming quality control (IQC) on raw materials, including BOPP jumbo rolls, LLDPE resin granules, paper cores, adhesives, and release coatings.
- Conduct lab and inline testing on finished BOPP tapes:
- Micron Thickness (film + adhesive coat weight).
- Peel Adhesion ($180^circ$ peel strength test) and Shear Resistance (holding power).
- Rolling Ball Tack and Initial Tack tests.
- Core inner diameter and roll winding tightness/edge alignment.
- Conduct lab and inline testing on Stretch Films:
- Micron & Gauge Uniformity.
- Ultimate Elongation & Stretchability (%).
- Puncture Resistance & Tear Resistance (Machine Direction / Transverse Direction).
- Cling Test (smooth layer vs. sticky layer evaluation).

2. Process Monitoring & Defect Prevention

- Monitor coating, slitting, rewinding, and extrusion (cast/blown film line) parameters to prevent defect generation.
- Detect and eliminate common production defects such as telescope rolls, bubbles, adhesive bleed, gauge variation, and gel counts.
- Perform hourly line audits and maintain Non-Conformance Reports (NCR) for defective batches.

3. Calibration & Documentation

- Maintain calibration logs for lab equipment (tensile testers, thickness gauges, micrometer screws, tack testers,



and weighing balances).
- Create and update Standard Operating Procedures (SOPs), Quality Control Plans (QCP), and Certificate of Analysis (COA) documents for outgoing shipments.
- Ensure compliance with ISO 9001 quality management standards.

4. Customer Complaints & Continuous Improvement

- Analyze customer feedback/complaints regarding tape unwinding noise, adhesive transfer, film snapping, or stretch ratio failures.
- Conduct Root Cause Analysis (RCA) using 5-Why or Fishbone diagrams and implement Corrective and Preventive Actions (CAPA).
- Work alongside production teams to reduce scrap rate and optimize raw material yield.

Key Performance Indicators (KPIs)

- Outgoing Defect Rate ($<0.5%$).
- On-time CAPA implementation for non-conformances.
- Zero customer rejections due to specification mismatch (micron/tack/stretch ratio).
- Scrap reduction targets met month-over-month.

Required Qualifications & SkillsRequirementDetailsEducation: CIPET preferred but not mandatory B.Sc / M.Sc in Chemistry, B.Tech / Diploma in Polymer Science, Plastic Packaging, or Chemical Engineering.Experience 1-2 years of hands-on QA/QC experience in BOPP tape coating/slitting or LLDPE stretch film extrusion plants.Technical KnowledgeFamiliarity with ASTM/ISO testing standards for pressure-sensitive tapes and stretch films (e.g., ASTM D3330 for peel adhesion, ASTM D882 for tensile properties).Tool KnowledgeHands-on expertise using Micrometers, Tensile Strength Testers, Peel Adhesion Testers, and Static/Dynamic Tack Testers.Soft SkillsAnalytical thinking, strong communication, crisis management, and decision-making under high-volume production pressure. Pay: ₹20,000.00 - ₹22,000.00 per month

Advantages

- Cell phone reimbursement

Work Location: In person

📌 Quality Executive – Standards & Excellence (Ghaziabad)
🏢 VIMAL HI-TECH
📍 Ghaziabad