Job Title: Quality Assurance / Quality Control (QA/QC) Engineer Transformers (EHV Transformer)

Experience Required: 2 to 3 Years

Location: Walunj MIDC

Department: Quality Assurance & Technical Compliance

Position Overview- We are seeking a detail-oriented and motivated Quality Engineer with 2 to 3 years of hands-on experience in the electrical manufacturing domain, specifically in transformer manufacturing. In this role, you will be responsible for ensuring the end-to-end quality of materials and products, spanning from incoming raw material inspections to in-process testing and final dispatch clearance. You will play a crucial role in maintaining regulatory compliance, reducing defect rates, and upholding customer satisfaction.Key Responsibilities1.

Incoming Quality

Control (IQC)

- Inspect raw materials and components critical to transformer manufacturing (e.g., CRGO core steel, copper/aluminum windings, transformer oil, bushings, insulation pressboard, tanks, and radiators).

Verify supplier test certificates (TCs) against internal engineering drawings and international/national standards (IS, IEC, IEEE).

Raise Non-Conformance Reports (NCR) for materials failing to meet specifications and coordinate directly with procurement and suppliers for resolutions.

- In-Process Quality Control (IPQC)

Monitor core-building, winding, insulation assembly, tanking, and final assembly stages to ensure strict adherence to standard operating procedures (SOPs).

Conduct stage-wise checks including winding resistance tests, turns ratio tests, insulation resistance (Megger) checks, and magnetic balance tests.

Supervise core-loss testing and verify dimension controls prior to tanking.





- Final & Dispatch Quality Control (OQC)

Coordinate routing & routine tests on completely assembled transformers (e.g., No-Load/Load loss, dielectric tests, temperature rise tests, and high-voltage tests).

Perform pre-dispatch inspections (PDI), ensuring final aesthetics, paint thickness (DFT), nameplate details, and accessory compliance match client-approved drawings.

Prepare complete documentation packs including test reports, warranty certificates, and custom clearance documents for dispatch.

- Quality Management & Continuous Improvement

Analyze internal failures and customer complaints using root-cause analysis tools (5-Why, Fishbone diagrams, 8D methodology).

Maintain quality metrics and update monthly dashboards for internal auditing purposes.

Participate actively in ISO 9001:2015 quality management system documentation and external audits.

Required Skills & Qualifications

Education: B.E. / B.Tech / Diploma in Electrical Engineering or related discipline.

Experience: 2-3 years in QA/QC functions specifically within a Transformer Manufacturing Unit (Power, Distribution, or Instrument Transformers).

Technical Knowledge

Proficient in using electrical testing instruments (Megger, Micro-ohmmeter, Turn-ratio meters).

Familiarity with transformer-specific national and international standards (IS 2026, IEC 60076).

Clear understanding of core-clamping, winding techniques, and transformer oil filtration processes.

Soft Skills

Solid problem-solving mindset and detail-oriented approach.

Effective communication skills to liaise with vendors, floor supervisors, and third-party inspectors (e.g., TUV, SGS, Power Grid inspectors).

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📌 Quality Engineer (Sambhajinagar)
🏢 Telawne Power Equipments Private
📍 Sambhajinagar