Role - Process Analyst
Reporting to - Head - Central Planning
Location - Pipavav, Gujarat
Total Experience - 8 - 12 years
Preferred Qualifications:
- Bachelors degree in Industrial Engineering / Naval Architecture / Marine Engineering / Mechanical Engineering.
- An MBA or post-graduate degree in Operations Management is a plus.
- Additional certifications in Data Analysis or Six Sigma are advantageous.
Preferred Experience:
- 7+ years of experience in industrial engineering, operational analysis, process improvement, or operations management, preferably within shipbuilding, heavy engineering, or a similar industry.
- Proven experience in conducting process improvement initiatives, lean management, quality circles, and presenting findings to senior management.
Role Summary The Process Analyst is responsible for assessing process efficiency, identifying skill gaps, and driving cross-functional process improvements within the shipyard. The role focuses on lean practices, quality training, resource optimization, and continuous improvement to eliminate non-value-added activities (MUDA), mitigate operational risks, and improve shipbuilding and repair workflows.
:
1. Analyze operational data, production output, material flow, and productivity across shipyard shops.
2. Develop and maintain section-wise operational efficiency matrices and benchmarking reports.
3.
Implement Lean Manufacturing principles to optimize resources and minimize operational waste (MUDA).
4. Conduct time and motion studies to identify bottlenecks and improve production workflows.
5. Lead monthly process improvement projects to reduce cycle times and accelerate shipbuilding and repair activities.
6. Identify non-value-added activities and optimize manpower, materials, equipment, and dock utilization.
7. Conduct feasibility studies and cost-benefit analyses for process optimization initiatives.
8. Organize quarterly training workshops on Lean, Quality, 5S, Kaizen, Kanban, Six Sigma, TQM, and PDCA.
9. Prepare departmental scorecards and ensure accurate, timely production data and performance reporting.
10. Drive continuous improvement initiatives in coordination with the Head of Central Planning and cross-functional teams.
11. Prepare and present production analysis reports highlighting performance trends, operational risks, and improvement opportunities.
12. Monitor implemented improvements and track their impact on productivity, cost efficiency, cycle time, and operational performance.
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