Exp: 4- 12 years
Location: Navi Mumbai
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1. Production Problem Solving
- Identify, analyze, and resolve daily production issues
- Perform root cause analysis (RCA) using structured tools (5 Why, Fishbone, etc.)
- Eliminate recurring problems, not just temporary fixes
- Support shift teams in troubleshooting critical issues
1. Process Stability & SOP Discipline
- Define, implement, and enforce standard operating procedures (SOPs)
- Ensure consistency across
- Shifts
- Operators
- Machines
- Monitor process parameters and control limits
- Drive process standardization and repeatability
1. Productivity & Manpower Optimization
- Analyze manpower deployment and identify reduction opportunities
- Drive
- Work balancing
- Line optimization
- Multi-skilling
- Improve output per man-hour
- Reduce dependency on highly skilled operators
1. Automation & Digitization
- Identify opportunities for:
- Semi-automation
- Full automation
- Low-cost automation
- Work with Automation / CAPEX teams to:
- Define requirements
- Implement solutions
- Validate improvements
- Support integration of
- PLC / HMI systems
- Production monitoring
1. Process Improvement & Cost Reduction
- Lead continuous improvement projects
- Focus on
- Cycle time reduction
- Scrap reduction
- Yield improvement
- Energy / consumable optimization
- Implement Lean tools
- Kaizen
- 5S
- SMED
- TPM
1. Quality Improvement
- Reduce
- Internal rejection
- Customer complaints
- Work with Quality team to:
- Implement poka-yoke
- Improve process capability (Cp/Cpk)
- Strengthen in-process controls
1. Equipment & Process Reliability
- Support preventive and predictive maintenance
- Reduce
- Machine downtime
- Minor stoppages
- Improve
- Machine utilization
- Stability of critical processes
1. Data-Driven Production Management
- Track and analyze:
- Efficiency
- Downtime
- Productivity
- Quality losses
- Drive decisions based on data, not assumptions
1. Cross-Functional Coordination
- Work closely with:
- Production
- Maintenance
- Quality
- Tool Room
- NPD
- Ensure smooth
- Product transfer
- Process changes
- Line ramp-ups
📌 Industrial Engineering (Navi Mumbai)
🏢 Hindustan Platinum
📍 Navi Mumbai