04 Nov
|
Hyvision System
|
Bengaluru
04 Nov
Hyvision System
Bengaluru
Requirements
- 6-10 years of experience in machining, estimation and process planning.
- Must have a strong background in CNC machining, particularly VMC, HMC, CNC Turning and conventional machining.
- Ability to read and interpret complex engineering drawings (2D and 3D).
- Solid knowledge of machining processes, operations and manufacturing methods.
- Experience in machining cycle-time calculation and operation-wise time estimation.
- Knowledge of cutting tools, tool holders, fixtures and machining parameters.
- Ability to calculate raw material requirements, machining costs and manufacturing costs.
- Knowledge of material grades, material specifications and market pricing.
- Experience in preparing cost estimates and commercial quotations for customer requirements.
- Knowledge of CAD software and Excel for estimation and process planning.
- Ability to identify suitable manufacturing methods based on component geometry, material and quantity.
- Strong analytical, problem-solving and coordination skills.
Key Responsibilities
A. Estimation & Costing
- Study customer drawings, specifications and technical requirements before preparing estimates.
- Calculate raw material requirements, including material grade, size, weight and cost.
- Estimate machining cycle time for individual operations such as milling, drilling, tapping, boring and turning.
- Calculate machine-hour costs, manpower costs, tooling costs and other manufacturing expenses.
- Prepare detailed cost breakdowns for components and assemblies.
- Estimate outsourcing costs for special processes and external manufacturing activities.
- Prepare accurate cost estimates and quotations within the required timeline.
- Identify cost-reduction opportunities without compromising quality.
- Review actual production costs against estimated costs and identify variations.
B.
Process
Planning
- Develop operation-wise manufacturing process plans based on engineering drawings.
- Identify suitable machines, machining methods and manufacturing sequences.
- Decide the appropriate machining operations, setups and work-holding methods.
- Identify cutting tools, fixtures and special tooling requirements.
- Estimate operation-wise cycle times and total manufacturing lead time.
- Coordinate with CNC programming and production teams to validate machining feasibility.
- Identify critical dimensions, tolerances and special machining requirements.
- Prepare process sheets, routing sheets and operation-wise manufacturing documentation.
- Review process plans and suggest improvements for productivity and cost optimization.
📌 Estimation & Process Planning Specialist (Bengaluru)
🏢 Hyvision System
📍 Bengaluru