Role & responsibilities

1. Greenfield Project Execution

- Lead end-to-end maintenance and facility planning for recent plant setup.
- Involved in layout finalization, utility planning, and infrastructure design.
- Vendor selection, technical evaluation, and project execution.
- Installation & commissioning of:
- Manufacturing lines (Assembly lines, testing lines) • Utilities (compressors, chillers, cooling towers, DG sets, transformers, ETP/STP) • Budget planning and CAPEX control.
- Ensure project completion within timeline and cost.

2. Plant Maintenance Management

- Develop and implement preventive & predictive maintenance systems.
- Make Daily/Monthly plan as per Maintenance schedule
- Breakdown analysis and root cause elimination.
- Spare parts inventory optimization.
- Implement TPM / Lean Maintenance practices.

3. Utilities & Facility Management

- Electrical systems (HT/LT panels, transformers)
- Compressed air systems
- Water systems & cooling towers
- Firefighting systems
- Building maintenance & civil upkeep
- Energy monitoring and reduction initiatives.
- Implement sustainability initiatives.

4. Compliance & Safety





- Ensure statutory compliance (Electrical Inspector, Pollution Control Board, Factory Inspector).
- Implement safety standards and zero-accident culture.
- Conduct safety audits and risk assessments.
- Ensure ISO 14001 & ISO 45001 compliance.

5. Team Leadership

- Lead maintenance engineers, technicians, and facility teams.
- Develop skill matrix and training programs.
- Build a strong problem-solving culture.
- Coordinate with Production, Supply Chain, and Quality teams.

6. Cost & Performance Management

- Prepare annual maintenance budgets.
- Monitor maintenance KPIs (MTBF, MTTR, OEE impact).
- Drive cost reduction through reliability improvement.
- AMC management and contractor supervision.

Preferred candidate profile

- Experience in Sheet Metal industry.
- Minimum 7-8 years experience senior level position maintenance & facility function.
- Must have executed at least one Greenfield project
- Strong exposure to utilities and industrial infrastructure setup.

📌 DGM -Maintenance (Greenfield Project) (Chengalpattu)
🏢 Effic Hr Consulting
📍 Chengalpattu