Department: production / Industrial Engineering

Designation: industrial Engineer

Qualification: b.Tech – Industrial Engineering / Production Engineering

Experience: fresher (0–1 Year)

Reporting To: production Head / Plant Head

Location: [company Location]

Industry: heavy Engineering / Machinery Manufacturing

Job Purpose

- To Study and Analyze Manufacturing Processes Through Time & Motion Studies, Identify Productivity Gaps, Establish Standard Operation Times and Improve Utilization of Manpower, Machines and Resources.
- The Industrial Engineer Will Work Closely with Production Supervisors and Shop-Floor Operators to Improve Manufacturing Productivity, Reduce Idle Time, Eliminate Unnecessary Movements and Establish Measurable Production Standards.

Key Responsibilities (kr As)

- Time & Motion Study
- Conduct Time Studies for Various Manufacturing Activities, Including Cutting, Drilling, Machining, Welding, Fabrication, Assembly and Material Handling.
- Observe and Record the Time Taken by Operators for Individual Operations.
- Break Down Manufacturing Activities Into Smaller Work Elements.
- Identify Unnecessary Movements, Waiting Time, Idle Time and Process Bottlenecks.
- Conduct Motion Studies to Identify Opportunities for Reducing Operator Movements and Improving Workplace Ergonomics.
- Calculate Standard Time for Different Manufacturing Operations After Considering Performance Rating and Appropriate Allowances.
- Prepare Time & Motion Study Reports and Recommend Improvement Actions.

- Productivity Measurement & Improvement

- Measure Operator-Wise and Process-Wise Productivity.
- Compare Actual Production Against Planned Production and Established Standards.
- Identify Productivity Losses Due to Manpower, Machine Breakdowns, Material Shortages and Process Inefficiencies.
- Study Manpower Utilization and Identify Opportunities for Optimum Manpower Deployment.
- Recommend Improvements to Increase Output without Compromising Quality and Safety.
- Monitor the Effectiveness of Implemented Productivity Improvement Initiatives.

- Manufacturing Process Analysis





- Study the Complete Manufacturing Process of Clay Brick Manufacturing Machines.
- Map Process Flows from Raw Material Cutting to Fabrication, Machining, Assembly and Final Testing.
- Identify Non-Value-Added Activities and Opportunities for Process Simplification.
- Analyze Production Cycle Time and Material Movement Between Workstations.
- Identify Bottlenecks and Suggest Improvements in Workstation Layouts and Workflow.
- Assist in Developing Standard Operating Procedures (so Ps) and Standardized Work Instructions.

- Manpower & Machine Utilization

- Study Operator-Wise Allocation and Utilization of Working Hours.
- Monitor Machine Running Time, Idle Time and Downtime.
- Identify Imbalances in Workload Between Different Workstations.
- Suggest Better Allocation of Manpower and Machines.
- Prepare Reports on Manpower Productivity and Machine Utilization.

- Mis & Reporting

- Prepare Daily, Weekly and Monthly Productivity Reports.
- Develop Excel-Based Dashboards for Tracking:
- Operation-Wise Standard Time.
- Actual Time Taken.
- Operator Productivity.
- Machine Utilization.
- Production Efficiency.
- Idle Time and Downtime.
- Bottleneck Operations.

- Maintain a Database of Time & Motion Study Observations.
- Present Findings and Improvement Recommendations to The Production Head.

- Continuous Improvement

- Participate in Kaizen and Lean Manufacturing Initiatives.
- Apply Basic Lean Tools Such as 5 S, Process Mapping, 5 Why Analysis and Waste Identification.
- Identify Opportunities to Reduce Manufacturing Cycle Time.
- Support Implementation of Productivity Improvement Projects.
- Follow up With Production Supervisors to Ensure Improvements Are Sustained.

Key Performance Indicators (kp Is)





- Time & Motion Studies: completion Against Monthly Study Plan.
- Standard Time Development: standard Time Established for Identified Operations.
- Productivity Improvement: improvement in Output per Man-Hour.
- Idle Time Reduction: reduction in Avoidable Operator Idle Time.
- Machine Utilization: improvement in Productive Machine Hours.
- Process Cycle Time: reduction in Manufacturing Cycle Time.
- Process Documentation: completion of Process Maps and Work Instructions.
- Mis Reporting: timely and Accurate Productivity Reports.
- Improvement Projects: number of Improvement Initiatives Implemented.

Technical Knowledge & Skills Required

- Basic Understanding of Industrial Engineering and Production Management.
- Knowledge of Time Study and Motion Study Methodologies.
- Understanding of Work Measurement and Work Sampling.
- Knowledge of Standard Time Calculation.
- Understanding of Manufacturing Processes Such as Fabrication, Welding, Machining and Assembly.
- Basic Knowledge of Lean Manufacturing and Kaizen.
- Understanding of Process Flow Diagrams and Workflow Analysis.
- Positive Command of Ms Excel, Including Formulas, Pivot Tables and Charts.
- Basic Knowledge of Auto Cad Will Be an Advantage.
- Knowledge of Power Bi Will Be an Added Advantage.

Educational Qualification

- B.Tech in Industrial Engineering or Production Engineering (mandatory).
- Fresh Graduates Can Apply.
- Candidates with Academic Projects or Internships Related to Productivity Improvement, Industrial Engineering or Manufacturing Process Optimization Will Be Preferred.

Required Behavioural Competencies

- Strong Analytical and Observation Skills.
- Logical and Systematic Approach to Problem-Solving.
- Good Communication and Interpersonal Skills.
- Ability to Interact with Shop-Floor Workers and Supervisors.
- Comfortable Spending Significant Time on The Shop Floor.
- Attention to Detail and Accuracy in Data Collection.
- Proactive Approach Towards Identifying Inefficiencies.
- Willingness to Learn Manufacturing Processes.

📌 Industrial Engineer Internship (Muzaffarnagar)
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