Controls / Robotics Engineer

Company: Synapse Robotics Department: Electrical Design & Controls

Employment Type: Full-time, Permanent

Qualification: Diploma / B.E. / B.Tech in EEE, EIE, Mechatronics, Robotics and Automation, or a relevant engineering discipline

Experience: Only Freshers or max 1 year experience. This position will start with internship period of 6 months with Rs.10,000 as monthly stipend followed by Job Offer if the candidate meets the expected requirements.

Work Location: Tex park Road, Nehru nagar W , Coimbatore 641014 , Tamil Nadu

Travel Requirement: Extensive travel to customer sites across India and, when required, international locations

1. About Synapse Robotics

Synapse Robotics is an innovative industrial automation and robotics solutions company. Our out-of-the-box ideas, combined with a strong mechanical design and controls team, help us deliver reliable, safe and optimal automation solutions. We have experienced technicians for fabrication and assembly, supported by timely project execution and after-sales service. We understand the latest technologies and apply them to our solutions, delivering machines with high operating efficiency. We operate with three integral core values—Innovation, Excellence and Integrity. These values are embedded in our solutions, and our employees are passionate about reflecting them in their work and actions.

2. Job Purpose

The Controls / Robotics Engineer is responsible for executing robotic integration projects from electrical design and programming through installation, commissioning, debugging and maintenance. The role involves developing PLC and industrial robot programs, integrating automation systems, troubleshooting machines and supporting project execution at customer sites across the manufacturing sector.

The candidate will work closely with mechanical design, electrical design, fabrication, assembly and project teams to deliver reliable, safe and efficient automation solutions.

3. Key Responsibilities

A. Electrical Design and Documentation

- Prepare electrical drawings using AutoCAD and other relevant electrical design tools.
- Release approved electrical drawings to the wiring and assembly departments.
- Prepare electrical Bills of Materials (BOMs) and release them to the Purchasing Department.
- Ensure electrical drawings and documentation are accurate, complete and updated according to project requirements.
- Coordinate with the mechanical design and assembly teams to resolve electrical design-related issues.

B. PLC Programming and Controls Engineering

- Develop PLC programs for robotic integration and industrial automation projects.
- Download, test, debug and validate PLC programs on machines at the company's facility and customer sites.
- Integrate PLCs with HMIs, sensors, actuators, drives, robots and other automation equipment.
- Troubleshoot control logic, electrical signals, communication issues and machine operating sequences.
- Support machine trials and ensure that automated systems operate according to project specifications.
- Develop and improve PLC programs to enhance machine reliability, safety and operating efficiency.

C. Industrial Robot Programming and Integration

- Develop robot programs for industrial automation applications.
- Program, download, test and debug robot programs on machines and robotic cells.
- Work with industrial robots, particularly ABB and FANUC, according to project requirements.
- Integrate robots with PLCs, grippers, sensors, conveyors, machines and other peripheral equipment.
- Perform robot teaching, coordinate setup, path optimization and cycle-time improvement as required.
- Troubleshoot robot faults and support the successful commissioning of robotic systems.
- Develop practical knowledge of robotic applications such as palletizing,



machine tending and case packaging.

D. Machine Assembly, Debugging and Commissioning

- Understand machine operations, mechanical systems and the engineering principles behind robotic automation equipment.
- Participate in machine assembly, electrical wiring and integration activities whenever project requirements demand.
- Debug electrical, PLC, robot and machine-sequence issues systematically.
- Conduct machine trials and validate the performance of automation systems before dispatch and during customer-site commissioning.
- Coordinate with mechanical and electrical teams to resolve integration issues.
- Ensure that machines meet the required functional, operational and safety requirements.

E. Installation, Customer Support and Travel

- Travel extensively to customer locations across India and, when required, overseas.
- Install, commission and troubleshoot robotic automation systems at customer sites.
- Provide technical support during machine trials, production ramp-up and maintenance activities.
- Diagnose problems and implement corrective actions to minimize machine downtime.
- Support after-sales service and resolve technical issues in coordination with the project team.
- Maintain professional communication with customers and provide clear updates on technical issues and progress.

F. Reporting and Documentation

- Prepare project progress reports, commissioning reports and technical documentation as required.
- Maintain records of PLC and robot program versions, machine changes, debugging activities and commissioning observations.
- Document recurring problems and solutions to improve future project execution.
- Follow company procedures for program backups, drawing revisions, testing and project handover.

G. Continuous Learning and Team Development

- Demonstrate a strong willingness to learn advanced PLC and robot programming techniques.
- Keep updated with the latest industrial automation technologies, programming tools and integration practices.
- Explore opportunities to improve machine performance, cycle time, reliability and ease of maintenance.
- Share technical knowledge and practical experience with team members.
- Guide and train junior engineers in PLC programming, robot programming, debugging and commissioning.
- Contribute to standardization, troubleshooting knowledge and continuous improvement within the Controls team.

4. Required Experience, Skills and Qualifications

Educational Qualification

- Diploma in Electrical and Electronics Engineering (EEE), Electronics and Instrumentation Engineering (EIE), Mechatronics or a relevant discipline.
- B.E. / B.Tech in EEE, EIE, Mechatronics, Robotics and Automation or a relevant engineering discipline.

Technical Skills

- Minimum 2 years of hands-on experience in both PLC programming.
- Practical experience with ABB and/or FANUC industrial robots.
- Ability to develop, download, debug and troubleshoot PLC and robot programs.
- Understanding of industrial electrical circuits, control panels, sensors, actuators, motors, drives and automation components.
- Knowledge of PLC-HMI communication and integration between robots and peripheral equipment.
- Ability to read and interpret electrical drawings and troubleshoot electrical and control-system issues.
- Basic understanding of machine sequences, interlocks and industrial machine safety.




- Familiarity with AutoCAD electrical drawings and BOM preparation.
- Ability to diagnose problems systematically and work independently during machine debugging and commissioning.

Behavioural Competencies

- Strong problem-solving and analytical skills.
- Willingness to learn new technologies and take on challenging technical assignments.
- Positive communication and interpersonal skills.
- Ability to work effectively with mechanical, electrical, assembly and project teams.
- Ownership of assigned work and commitment to project deadlines.
- Flexibility to travel extensively and work at customer sites.
- Patience and persistence in troubleshooting complex automation problems.
- Ability to guide junior engineers and share technical knowledge.
- Commitment to quality, safety, continuous improvement and the company's core values of Innovation, Excellence and Integrity.

5. Performance Expectations

Performance will be evaluated based on:
- Quality and reliability of PLC and robot programs.
- Successful completion of machine debugging, trials and commissioning within agreed timelines.
- Reduction in recurring programming and integration errors.
- Machine performance, cycle time and operational reliability.
- Quality of troubleshooting and resolution of customer-site issues.
- Accuracy of electrical drawings, BOMs and technical documentation assigned to the role.
- Adherence to safety practices and company engineering standards.
- Timely reporting, program backup and documentation of project changes.
- Ability to work independently and take ownership of project deliverables.
- Contribution to training junior engineers and strengthening the team's technical capabilities.

6. Employment Expectations

This is a full-time position intended for a candidate seeking a challenging, long-term career in industrial automation and robotics. The selected candidate is expected to:
- Develop deep technical expertise in PLC programming, robot programming and robotic system integration.
- Take responsibility for assigned projects from programming through debugging and commissioning.
- Be willing to travel extensively to customer locations across India and internationally when required.
- Maintain professional conduct and effective communication at customer sites.
- Keep technical knowledge up to date and continuously improve working methods.
- Share knowledge and contribute to developing the capabilities of the Controls team.
- Demonstrate dependability, integrity and a commitment to delivering high-quality automation solutions.

7. Career Growth

At Synapse Robotics, the selected candidate will have the opportunity to develop along a structured technical career path: Career progression will depend on demonstrated technical competency, independent project execution, troubleshooting capability, customer handling, mentoring skills and contribution to business performance.

8. Benefits and Career Opportunities

- Opportunity to work with the latest industrial automation and robotic technologies.
- Exposure to high-end customers and challenging manufacturing automation projects.
- Opportunities to work on projects across India, the Middle East and other international markets.
- Practical exposure to complete robotic system integration, from programming and debugging to commissioning and maintenance.
- Opportunities to develop expertise in PLC programming, ABB and FANUC robots, machine automation and system integration.
- Career growth through increasing technical responsibility, project ownership and team leadership.
- Opportunity to work with an experienced mechanical design and controls team in an innovation-driven environment.

Job Type: Full-time Pay: ₹20,000.00 - ₹30,000.00 per month

Willingness to travel

- 75% (Required)

Work Location: In person

📌 Controls PLC / Robotics Engineer (Coimbatore)
🏢 SynapseRobotics
📍 Coimbatore