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Position: BIW Design Engineer / BIW Core EngineerObjective

- Ensure robust BIW (Body-in-White) design for regional and global projects.

- Support the Core Team Lead by providing inputs to the Global Team for standard harmonization and DFMEA updates.

Key Accountabilities

- Assess BIW designs at various project milestones and provide feedback to the execution team.

- Approve TKOs along with the execution team for change implementation.

- Evaluate risks associated with design deviations and approve/reject deviations accordingly.

- Update core DFMEA based on lessons learned.

- Resolve chronic build and field issues.

Key ResponsibilitiesDesign Review Assessment

- Technical discussions on current designs.

- Cost and weight optimization reviews.

- CAE status review and improvement tracking.

- Lesson learned verification.

- Field issue action tracking.

TKO Approval

- Review TKO sheets with the design execution team.

- Ensure adherence to design rules through review checklists.

- Monitor craftsman issue closure status.

- Validate feasibility with the execution team.

Design Deviation Management

- Maintain deviation records.

- Assess associated risks.

- Approve or reject deviations based on risk assessment.

Issue Resolution

- Resolve Level-2 issues during launch phases.





- Address chronic unresolved post-SOP issues.

Standard Harmonization

- Support data collection activities for harmonization.

- Review lessons learned and incorporate them into DFMEA.

Essential Skills

- Strong experience in BIW part development and material selection.

- Knowledge of automotive product lifecycle management and manufacturing processes.

- Functional science and analytical skills.

- Section study and DMU analysis.

- Proficiency in CAD tools (UG NX & CATIA).

- Experience in DVPR and DFMEA creation and updates.

Additional Competencies

- Design for Manufacturing (DFM).

- Die process and die tryouts.

- Cost and weight optimization.

- GD&T; knowledge.

- Spot welding and sheet metal design expertise.

- Formability analysis.

- Kinematic simulation.

- Benchmarking and tear-down activities.

- Regulatory compliance knowledge.

- Team management and leadership experience.

- Valuable communication, presentation, and problem-solving skills.

Desirable Skills

- Experience with Teamcenter and UG NX.

- Costing and testing knowledge.

- Welding fixture design and gun-access studies.

- Painting and sealing process knowledge.

- Vendor development/SCM exposure.

- Panel defect identification and correction.

📌 Biw Design Engineer (Chennai)
🏢 Lu0026T Technology Services (LTTS)
📍 Chennai