- Operate Coordinate Measuring Machine (CMM) for dimensional inspection of sheet metal components.
- Perform component inspection as per customer drawings and inspection standards.
- Develop and execute CMM inspection programs for new and existing components.
- Handle CMM software for measurement, alignment and dimensional analysis.
- Ensure correct component positioning, clamping and alignment during inspection.
- Perform first-piece, in-process and final inspection using CMM.
- Ensure proper handling and maintenance of CMM equipment.
B. Sheet Metal Component Inspection
- Inspect sheet metal stamping components as per engineering drawings.
- Measure critical dimensions, hole positions, pitch, profile and geometrical tolerances.
- Inspect components manufactured through:
- Sheet metal stamping
- Press operations
- Welding assemblies
- Fabrication processes
- Fixtures and jigs
- Verify dimensional accuracy of automotive components.
- Check GD&T; requirements such as:
- Position
- Flatness
- Parallelism
- Perpendicularity
- Profile
- True Position
- Identify dimensional deviations and report them to the Quality Engineer.
C. CMM Programming & Reporting
- Prepare and modify CMM programs based on customer drawings.
- Understand 2D engineering drawings and GD&T; symbols.
- Perform alignment using datum reference points.
- Generate dimensional inspection reports.
- Compare actual measurement results against drawing specifications.
- Maintain inspection reports and measurement data.
- Support recent product development and customer sample inspection.
D. Quality Control & Analysis
- Conduct dimensional inspection of new tools and dies.
- Support tool trial inspection and approval activities.
- Coordinate with Tool Room and Production departments for dimensional issues.
- Identify root causes of dimensional variation in sheet metal components.
- Support corrective and preventive action activities.
- Ensure inspection results meet customer requirements.
E. Equipment Maintenance & Calibration
- Ensure CMM machine cleanliness and proper operating conditions.
- Perform daily machine startup and shutdown procedures.
- Check probe condition and calibration status.
- Maintain CMM calibration and verification records.
- Ensure proper temperature and environmental conditions in the CMM room.
- Report machine abnormalities and coordinate with service engineers.
F. Documentation & Reporting
- Maintain daily CMM inspection reports.
- Maintain component-wise inspection records.
- Maintain CMM program backup and revision history.
- Maintain first-piece and final inspection reports.
- Maintain calibration and equipment maintenance records.
- Support customer audits and internal quality audits.