05 Nov
|
Inventaa Hitech Private
|
India
05 Nov
Inventaa Hitech Private
India
ABOUT US
Inventaa Hitech is a precision injection moulding unit with 10 moulding machines and an in-house tool room. It is part of the Inventaa Group, a ZED Gold certified manufacturer. We supply automotive Tier-1 customers and are now moving to supply OEMs and Tier-1/Tier-2 customers directly, including tractor and automotive majors. We are setting up a quality system to IATF 16949 standard and need a leader to build it and own it.
ROLE SUMMARY
You will own product and system quality end to end: design and launch of the quality system, IATF 16949 certification, customer approvals, and day-to-day defect control. You will set up the systems, train the team, and represent the plant to customers and auditors.
KEY RESPONSIBILITIES
Quality system and certification
- Build the plant's quality management system to IATF 16949:2016 and lead it to certification: gap analysis, documentation, internal audits, management review, Stage 1 and Stage 2 audits
- Maintain ISO 9001 and handle customer-specific requirements (CSRs) and supplier quality manuals from each OEM
- Drive the core tools: APQP, PPAP, FMEA (AIAG-VDA), control plans, MSA and SPC
Customer quality
- Act as the single quality contact for OEM and Tier-1 customers
- Prepare and submit PPAP and ISIR, and handle customer audits, scorecards and supplier ratings
- Close customer complaints using 8D, root-cause analysis (5-Why, Ishikawa) and poka-yoke, within customer timelines
- Bring customer PPM and line rejections down to target and keep them there
Process and product quality
- Set inspection standards for first-off, in-process,
final and pre-dispatch inspection (PDI)
- Control moulding defects such as short shots, sink marks, flash, warpage, flow lines, silver streaks, burn marks and dimensional drift
- Work with the tool room on mould validation, trial reports and mould change control
- Set up process validation and process-parameter control with the moulding team: drying, resin handling and regrind policy
- Run the plant's rejection and scrap analysis, and report cost of poor quality (COPQ) monthly in rupees
Supplier and incoming quality
- Approve and audit resin, masterbatch and insert suppliers, and run incoming inspection
- Handle supplier PPAP, certificates of analysis and corrective actions
Lab and metrology
- Set up and run the quality lab: gauges, CMM / vision measuring system, calibration plan, and MSA (GR&R;)
- Arrange material and product tests as customers require (MFI, ash content, impact, dimensional and functional tests)
People
- Lead, hire and train quality engineers and inspectors; build a quality culture on the shop floor
- Train operators and supervisors on work instructions, defect awareness and layered process audits
REQUIREMENTS
- B.E. / B.Tech in Mechanical, Production or Plastics Technology,
or a CIPET diploma or postgraduate qualification
- 12–18 years in quality, mainly in automotive plastic injection moulding
- Has led at least one IATF 16949 (or TS 16949) certification or recertification, hands-on
- Solid command of APQP, PPAP, FMEA, MSA, SPC, 8D and control plans
- Has worked directly with automotive or tractor OEMs on PPAP approval, audits and complaint closure
- Sound knowledge of engineering plastics (PP, ABS, PC, PA6/PA66, POM) and moulding process–defect behaviour
- Can read and apply GD&T; on drawings
- Comfortable with ERP-based quality records and data-driven reporting in Excel
- Good English for customer communication; Tamil preferred
PREFERRED
- IATF 16949 internal / lead auditor certification
- Exposure to tractor, two-wheeler or passenger-car OEM supplier systems (supplier portals, ratings, CSRs)
- Lean / Six Sigma Green Belt or Black Belt
- Has worked in a plant with an in-house tool room
WHAT WE OFFER
- A leadership role with direct visibility to top management
- The chance to build the plant's quality system from the ground up
- A stable, growing group with long-term plans
HOW TO APPLY
Apply on Indeed with your updated CV. In your cover note, mention:
1. The IATF certification audits you have led, and the outcome
2. The OEMs you have handled directly
3. Your current and expected CTC, and your notice period
4. Interested candidates can contact Mr.Umaiya Pandian- VP Operations- (phone hidden)
Pay: ₹60,000.00 - ₹70,000.00 per month
Benefits:
- Provident Fund
Work Location: In person
📌 QUALITY HEAD – PLASTIC INJECTION MOULDING (India)
🏢 Inventaa Hitech Private
📍 India