Head Carpenter (Bengaluru)

Head Carpenter (Bengaluru)

05 Nov
|
Yama Design
|
Bengaluru

05 Nov

Yama Design

Bengaluru

Purpose of the role

Own the build of soft seating and millwork from prototype to delivered order. Convert design drawings into accurate frames, upholstery and joinery; standardise them for repeat production; and deliver client orders on time, to spec and to QC standard.

1. Soft seating & upholstery — product development

- Read and interpret design drawings, 3D views and specs; flag buildability issues early
- Build prototypes and mock-ups: sofas, lounge chairs, dining chairs, benches, ottomans, headboards, banquettes
- Construct frames in solid wood, plywood and engineered board; set joinery (dowel, mortise-tenon, corner blocks)
- Specify and execute suspension: webbing, serpentine/zig-zag springs, pocket springs
- Select and layer foam (density, ILD), fibre, feather and wrap; achieve target sit comfort, seat height and depth
- Pattern-make, cut and fit fabric and leather; manage pattern matching, piping, tufting, channelling and welting
- Iterate prototypes with designers on comfort, proportion and detailing; record each revision
- Create build documentation for each signed-off product: cut lists, BOM, frame jigs, templates, foam specs, process sheets
- Build jigs and templates for repeatable production
- Test samples for durability, stability and finish; support material and fabric trials
- Recommend cost and process improvements without compromising design intent

2. Order fulfilment — manufacturing

- Plan and run production of confirmed orders against agreed timelines
- Break orders into work schedules; allocate tasks to carpenters, upholsterers and helpers
- Prepare material requirements per order: timber, board, foam, fabric (incl. COM/COL), hardware, consumables
- Check incoming materials for grade, moisture content,



foam density and fabric defects; reject non-conforming stock
- Track daily output against plan; escalate delays, shortages and design queries
- Run in-process and final QC: dimensions, frame rigidity, seams, pattern alignment, finish, labelling
- Control wastage, especially fabric and foam yield
- Supervise packing for transit protection; coordinate dispatch and site installation
- Handle snags, repairs and warranty rework
- Keep job cards, material issue logs and QC records up to date
- Maintain tools and machines; enforce workshop safety and housekeeping
- Train and mentor junior carpenters and upholsterers

3. Millwork

- Fabricate and install custom millwork: wall panelling, cladding, storage, wardrobes, reception counters, shelving, built-in seating, doors and frames
- Read shop drawings; take site measurements and verify against drawings before cutting
- Work across solid wood, plywood, MDF, veneer, laminate and solid surface edges
- Execute precise joinery, edge banding, veneer matching and hardware fitting (hinges, channels, soft-close, locks)
- Coordinate finishing: sanding, staining, PU/lacquer, laminate and veneer finishes
- Integrate upholstered elements into millwork (banquettes, padded wall panels, headboards)
- Manage in office installation: levelling, scribing, alignment and final fit
- Coordinate with civil,



electrical and other trades on site
- Complete punch lists and handover to QC standard

Qualifications & skills

Required

- ITI / Diploma in Carpentry, Furniture or Wood Technology, or equivalent hands-on experience
- 8+ years furniture carpentry; 4+ years in upholstered seating; proven millwork experience
- Strong drawing reading, measurement and marking-out accuracy (±1 mm)
- Hands-on with table saw, panel saw, band saw, router, spindle moulder, planer, pneumatic staplers and upholstery tools
- Working knowledge of foam grades, springs, webbing, fabrics, leathers and adhesives
- Experience leading a small workshop team (3–8 people)
- Basic English/Kannada/Hindi for drawings, job cards and coordination

Preferred

- Experience with designer, hospitality or export-quality furniture
- Exposure to CNC-cut parts and production jigs
- Basic computer skills (Excel, WhatsApp/email reporting)

Key performance indicators

KPI

Target

On-time order delivery

≥ 95% of orders

First-pass QC approval

≥ 90% of pieces

Prototype turnaround

Within agreed design schedule

Material wastage (fabric/foam)

Within set yield limits

Rework / warranty returns

< 3% of delivered pieces

Workshop safety incidents

Zero

Build documentation

Complete for every signed-off product

Terms

- Salary: to be confirmed, based on experience
- Working days: Monday–Saturday; overtime as required for deadlines
- Site travel within Bengaluru and occasional outstation installations
- Probation: 3 months

Pay: ₹50,000.00 - ₹75,000.00 per month

Benefits:

- Cell phone reimbursement
- Commuter assistance
- Food provided
- Paid sick time

Work Location: In person

📌 Head Carpenter (Bengaluru)
🏢 Yama Design
📍 Bengaluru

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