05 Nov
|
Recognized
|
Mumbai
Job Overview:
We are seeking a highly skilled and innovative Special Purpose Machine (SPM) Automation Engineer to join our team. This role involves the end-to-end responsibility of designing, procuring, building, and deploying custom automation machinery tailored to specific manufacturing needs at factory sites. The ideal candidate will demonstrate exceptional design thinking skills, with a strong emphasis on conceptual design and the creation of precise engineering drawings. You will collaborate with cross-functional teams to deliver robust, efficient, and scalable automation solutions that enhance productivity and quality in industrial environments.
Key Responsibilities:
Concept Design and Ideation
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Utilize advanced design thinking methodologies to conceptualize innovative SPM solutions that address unique manufacturing challenges.
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Conduct feasibility studies, brainstorm creative automation concepts, and develop initial design proposals based on client or factory requirements.
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Analyze process workflows, material handling needs, and production goals to create tailored machine concepts that optimize efficiency, performance, ergonomics and safety.
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Translate abstract ideas into functional design frameworks, ensuring alignment with operational objectives and technical constraints.
Engineering Drawings and Detailed Design
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Produce high-quality, simple to use, detailed engineering drawings using CAD software (e.g., SolidWorks, AutoCAD, or similar) that meet industry standards (e.g., ASME, ISO).
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Develop comprehensive 2D and 3D models, including part layouts, assemblies, and exploded views, to guide the fabrication and assembly process.
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Incorporate tolerances, material specifications, and manufacturing annotations into drawings to ensure precision and clarity for downstream teams.
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Iterate designs based on feedback from stakeholders, simulations, and prototype testing, maintaining a focus on functionality, safety, and cost-efficiency.
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Must have working experience to design, integrate IOT platforms into the design and enable a working IOT solution at the time of delivery.
Procurement and Vendor Coordination
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Identify and source components, materials, and subsystems required for SPM construction, ensuring compatibility with design specifications.
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Collaborate with contract manufacturing facilities, suppliers, and vendors to negotiate pricing, lead times, and quality standards for mechanical, electrical, and pneumatic/hydraulic components.
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Evaluate off-the-shelf solutions versus custom-built parts to balance cost, timeline, and performance requirements.
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Maintain detailed procurement documentation and ensure timely delivery of materials to support project schedules.
Build and Assembly Oversight
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Supervise and contribute to the hands-on fabrication, assembly, and integration of SPMs, ensuring adherence to engineering drawings and design intent.
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Coordinate with mechanical, electrical, and software teams to integrate automation systems, including PLCs, HMIs, sensors, actuators, and robotics.
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Troubleshoot and resolve issues during the build phase, adapting designs as needed to accommodate real-world constraints or unforeseen challenges.
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Ensure compliance with safety standards (e.g., OSHA, CE) and factory-specific regulations during construction.
Deployment at Factory Sites
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Plan and execute the installation, commissioning, and testing of SPMs at factory locations, ensuring seamless integration into existing production lines.
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Conduct on-site performance evaluations, fine-tuning machine parameters to meet output, reliability, and quality targets.
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Train factory personnel on machine operation, maintenance, and troubleshooting to facilitate smooth handover and long-term success.
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Provide post-deployment support, addressing any operational issues and optimizing machine performance based on real-world usage data.
Collaboration and Documentation
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Work closely with project managers, process engineers, vendors, contract manufacturing facilities and clients to align machine designs with broader manufacturing goals.
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Document all stages of the project lifecycle, including design rationale, procurement records, build notes, and deployment reports.
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Present concepts, progress updates, and final solutions to stakeholders through detailed reports, visualizations, and live demonstrations.
Requirements
Required Skills and Qualifications:
Technical Skills:
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Design Thinking Expertise: Proven ability to apply design thinking principles to solve complex automation challenges, with a portfolio showcasing creative and practical SPM concepts.
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Engineering Drawing Proficiency: Mastery of CAD tools (e.g., SolidWorks, AutoCAD, CATIA) for creating precise, detailed technical drawings and 3D models.
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Automation Knowledge: Strong understanding of automation technologies, including PLC programming (e.g., Siemens, Allen-Bradley), robotics, pneumatic, hydraulics, and sensor integration.
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Manufacturing Processes: Familiarity with industrial manufacturing techniques (e.g., machining, welding, assembly) and their implications for machine design.
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Project Management: Experience managing end-to-end projects, from concept to deployment, with a focus on timelines, budgets, and resource allocation.
Soft Skills:
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Problem-Solving: Exceptional analytical skills to identify causes, devise solutions, and adapt designs to evolving requirements.
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Communication: Ability to convey complex technical concepts to diverse audiences, including engineers, factory workers, and executives.
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Attention to Detail: Precision in design and documentation to ensure error-free execution during procurement, build, and deployment phases.
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Team Collaboration: Comfort working in multidisciplinary teams and coordinating with external vendors and in office personnel.
Qualifications:
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Bachelor’s degree in Mechanical Engineering, Mechatronics, Automation Engineering, or a related field (Master’s preferred).
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5+ years of experience in designing and deploying special purpose machines or custom automation systems.
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Hands-on experience with factory site deployments and a track record of successful project delivery.
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Certifications in CAD software, PLC programming, or Lean Manufacturing are a plus.
Preferred Attributes:
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Cutting-edge mindset with a passion for pushing the boundaries of automation technology.
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Ability to thrive in dynamic, rapid-paced environments and manage multiple projects simultaneously.
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Willingness to travel to factory sites for deployment and support (domestic and international, as needed).
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Experience with simulation tools (e.g., ANSYS, MATLAB) for validating designs prior to build.
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Travel is a must, and can be extended stay at factory sites during discovery, installation, and commissioning, proving stages.
Working Conditions:
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Combination of office-based design work and hands-on activity in workshop or factory environments.
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Occasional exposure to loud noises, machinery, and industrial settings during build and deployment phases.
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Flexibility to work extended hours during critical project milestones or site installations.
Benefits
Why Join Us?
1. This role offers the opportunity to shape the future of manufacturing through cutting-edge automation solutions.
2. You’ll work on challenging, high-impact projects, leveraging your design expertise to create machines that transform factory operations.
3. We provide a collaborative culture, access to advanced tools, and opportunities for professional growth in a rapidly evolving industry.
📌 SPM Automation Lead - Machine Automation and IOT (Mumbai)
🏢 Recognized
📍 Mumbai