Position Title: PFD Line Lead/Shift Lead –Capsules Organization Context Position Title: PFD Line Lead/ Shift Lead
- Capsules Employee Name: Grade: Department: PFD

Location:
Shirwal Reports to: Team Lead Reported by: Operators ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains.

We offer
a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems. We have an chance in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.
• Job Objective
• Coordination of activities within a shift at Post Production (ATS, Printing, Camera, Packing) to achieve AFOE@Despatch on shift basis with desired Quality
• Shift lead will be responsible for managing all the below shift activities for the entire Hall/all machines.
• Primary responsibilities Strategic and planning Functional Shift Lead (all m/cs in one shift)
- Line Lead –
• Monitoring and verifying all shift activities (Manning, Execution of Post Production Planning ) for the allocated lines
• Prepare shift machine performance report for the allocated lines to support HOD/Incharge for decision making
• Implement Quality corrections (Ink Viscosity, Camera challenge test, NOU test etc) to minimize Printing defects & achieve the target AFOE@Despatch
• Ensures that all requirements (Material, Condition) are in place for Colour Change
• Monitor ATS Operation with Production and Quality
• Check line clearance of ATS, Printing, Camera, FCS, Checkweigher machines as per SOP
• Monitors Print and Camera Process parameters to ensure desired quality is achieved
• 100% SAP entries of Dips & Counting and printing confirmation and downtime for that shift is to get right information from SAP.




• Supervise the color change with required cGMP and GDP requirements
• Co
- ordination with interfacing functions in case of colour change, Machine downtime to run Line efficiently with no backlog/WIP
• Monitor and provide feedback to production line WIP for batch cut off.
• Ensure all the necessary Material for the shift is available for Printing (Shift Plan, CC plan, MR,RR ,Spare availability ,ink ,clothes, IPA ,Packing material (Types of box, metalized bags , fractionated material, required necessary material as per requirement) to ensure Line runs efficiently
• Communicate Online rejection analysis (Attribute defects to Production and Printing defects to Line operator) to maintain consistent quality
• Wherever required execute Camera teaching and challenge test in presence of QC
• Ensure proper SOP is followed, with cGMP and Regulatory guidelines for regular and Audit compliance
• CAPA or complaints is to be communicated to associates in meetings to prevent it for next supply
• Implementation of continuous improvement actions which are reviewed by Section head for future smooth operations
• Optimize consumption of consumable and non-consumable to reduce losses
• Training of operators for multi-skilling for people development.
• People Development – Contract training/down the line as required. Interview process for down the line jointly with the Team lead
• Highlighting of internal stranger complaints in regular meetings to ensure no future failure occurs
• Review of shift documents.
• Plan and give training to the operators on GDP.
• Ensure associate are attending training on GMP % DI policy.
• Ensure adherence to safety guidelines/ Setting Management System




- ISO14001-2015 / Occupational Health and Safety
- ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.
• Ensure compliance with all safety procedures and company policies.
• Support quality inspections, audits, and process improvements.
• Monitor attendance, discipline, and employee performance.
• Support Lean, Kaizen, 5S, TPM, or other improvement programs.
• Monitor equipment performance and report abnormalities.
• Ensure accurate documentation of incidents, production, and quality data.
• Ensure compliance with applicable standards, procedures, policies, and regulatory requirements within the assigned area of responsibility. Internal process
• Preparation of various reports.
• Monitor and review Multiskilling initiatives in order support Departmental goals. People development
• Ensure proper manning and shift handling, shift activities.
• Effective training to the operators with evaluation for compliance.
• Effective manning to utilization of available sources. Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.
• Key Result Areas
• OTDIF,
• PML,
• AFOE Despatch
• % reduction of complaints in Printing, packing & Camera.
• No of Print defects
• % Compliance (safety, regulatory)
• Key Interfaces Internal Interfaces External Interfaces
• Production
• Quality
• Vendors
• Customers
• ACG Persona Leadership Excellence Framework Technical Competency – T Compass Persona Level Competency Level Partner 1 Troubleshooting 3 Builder 1 Printing 3 Entrepreneur 1 Problem Solving 3 Camera Inspection 3
• Educational and Experience Requirements Minimum Requirement Desired Level of Education
• Diploma, BE/ B.
Tech Mech
• BE / B. Tech
- Mechanical Experience
• 0-1 Year
• 2 Year

📌 Coordinator - PFD, Shirwal, ACG Capsules
🏢 ACG
📍 Shirwal