Roles & Responsibilities

- Lead and manage the Quality Management System (QMS) to ensure compliance with IATF 16949, ISO 9001, ISO 14001, and applicable customer-specific requirements.

- Develop, implement, and continuously improve quality systems, processes, procedures, and standards across wiring harness manufacturing operations.

- Drive APQP, PPAP, FMEA, MSA, SPC, Control Plan, and Process Capability Studies to ensure product and process quality.

- Ensure effective implementation of quality standards in wiring harness manufacturing, including wire cutting, stripping, crimping, terminal insertion, connector assembly, ultrasonic welding, soldering, taping, routing, and final inspection.

- Monitor and improve critical process parameters such as crimp height, crimp width, pull force, stripping length, terminal positioning, continuity, insulation resistance, and electrical performance.

- Drive process improvement initiatives using Lean Manufacturing, Six Sigma, Kaizen, Poka-Yoke, 5S, and Root Cause Analysis to reduce defects, rework, rejection, and process variation.

- Identify process bottlenecks, recurring quality issues, and opportunities for productivity improvement through systematic analysis and corrective actions.

- Lead customer complaint management, conduct 8D analysis, and ensure effective implementation of CAPA to prevent recurrence.

- Monitor internal and external PPM, customer rejection, in-process rejection, scrap, rework, and Cost of Poor Quality (COPQ), and drive improvement plans.

- Conduct internal system audits, process audits, product audits, layered process audits (LPA), and supplier quality audits.





- Ensure compliance with customer-specific requirements, engineering drawings, technical specifications, and approved manufacturing processes.

- Establish and monitor quality inspection systems at incoming, in-process, and final inspection stages.

- Ensure validation and periodic calibration of testing equipment, gauges, crimping tools, pull-force testers, continuity testers, and other measuring instruments.

- Drive supplier quality improvement activities, including supplier audits, incoming quality control, supplier PPAP, and vendor corrective actions.

- Work closely with Production, Engineering, Purchase, Maintenance, and Supply Chain teams to achieve quality, productivity, and delivery targets.

- Lead recent product development and product launch activities to ensure smooth implementation of quality requirements from prototype to mass production.

- Develop and strengthen employee competency through quality training, awareness programs, skill development, and quality culture initiatives.

- Review quality performance through MIS, dashboards, KPIs, and management review meetings, ensuring timely achievement of quality objectives.

- Drive continuous improvement in manufacturing processes to achieve zero defects, customer satisfaction, operational excellence, and sustainable business performance.

Desired Candidate Profile

- 10-18 years of experience in Quality Management or related field (Auto components industry preferred).

- Diploma/B.Tech / B.E. degree in Any Specialization.

- Strong understanding of IATF, ISO TS16949:2009 standards; knowledge of PPM/PPAP/APQP/PFMEA principles.

📌 QPC Manager, Quality Manager (Greater Noida)
🏢 Elcon Banshu Wiring System
📍 Greater Noida