05 Nov
|
Krofta Engineering
|
Faridabad
05 Nov
Krofta Engineering
Faridabad
Head – Quality Control (QC / QA-QC Head)
Position Title
Head – Quality Control (QC) / QA
Industry Sector
Heavy Industrial Fabrication / Water & Wastewater Treatment (ETP, STP, DAF, Sludge Dewatering)
Core Processes
TIG, MIG & Arc Welding, Heavy Plate & Structural SS/MS Fabrication
Qualification
B.Tech / B.E. in Mechanical Engineering
Experience
12 to 18 Years
Location & Salary
Faridabad, Haryana
Key Responsibilities & Deliverables
1. Quality Leadership, ISO 9001:2015 & TQM Governance
· Quality Management System (QMS): Develop, implement, audit, and update quality standards and QMS in compliance with ISO 9001:2015 standards.
· TQM Implementation: Ensure adherence and continuous improvement in TQM systems including PPAP, Process Mapping, Process Flow charts, Control Plans, SOPs, and technical documentation.
· PQCDSM Optimization: Drive measurable improvements in PQCDSM (Productivity, Quality, Cost, Delivery, Safety, and Morale) by evaluating technology upgrades, replacing obsolete tools, and streamlining manufacturing cycles.
· Compliance & Legal Regulations: Stay updated on safety, government, and legal regulations applicable to production units and export machinery.
2. Export Product Quality & Welding Control (TIG / MIG / Arc)
· SS TIG Welding & Purging: Oversee TIG welding parameters, enforcing mandatory Argon Back-Purging to prevent root oxidation (sugaring) and corrosion in stainless steel, SS tanks and process vessels.
· MIG & Arc Welding Excellence: Monitor MIG and Arc welding processes for deep penetration, correct shielding gas flow, and elimination of defects such as porosity, undercut, and spatter.
· Surface Treatment & Finishing: Enforce zero-defect export finishing standards including shot/sand blasting, epoxy coating, painting, and anti-corrosion protection.
· WPS / PQR / WPQ Enforcement: Establish and review approved Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Performance Qualifications.
3. Inspection Management, Client & Third-Party Coordination
· Stage-wise Quality Testing: Perform regular quality checks, raw material testing, and in-process inspections to identify and resolve potential issues early.
· Third-Party Inspection (TPI): Lead client representatives and external TPI agencies (TUV, SGS, Bureau Veritas, etc.) for Factory Acceptance Tests (FAT), Quality Assurance Plans (QAP), and export release certificates.
· NDT & Pressure Testing: Oversee Non-Destructive Testing (UT, MPT, DPT, Radiography) and hydrostatic/pneumatic leak testing for wastewater treatment tanks and pressure equipment.
4. Chronic Issue Resolution, Team Handling & Customer Feedback
· Root Cause Analysis (RCA) & CAPA: Investigate production defects, write detailed reports on malfunctioning equipment, and execute CAPA to resolve critical and chronic quality bottlenecks.
· Team Leadership & Guidance: Guide, mentor, and lead shop-floor QC engineers, inspectors, welders, and fitters during internal/external audits and daily inspection activities.
· Customer Satisfaction: Review customer feedback, analyze operational data, and implement corrective changes to enhance product reliability, customer satisfaction, and brand loyalty.
Candidate Profile & Skill Requirements
· Education: B.Tech / B.E. in Mechanical Engineering (Full-time).
· Experience: 12 to 18 years of progressive experience in heavy fabrication, process equipment, or water/wastewater treatment machinery.
· Technical Competencies: Hands-on mastery in QMS (ISO 9001:2015), TQM, PPAP, Control Plans, statistical analysis, TIG/MIG/Arc welding metallurgy, and NDT methods.
· Leadership & Problem-Solving: Strong team handling skills, analytical problem-solving mindset, and experience in managing client/TPI audits.
· Certifications (Preferred): CSWIP 3.1 / AWS-CWI (Certified Welding Inspector), NDT Level II, or ISO 9001 Lead Auditor.
Pay: ₹100,000.00 - ₹120,000.00 per month
Perks
- Provident Fund
Work Location: In person
📌 QC Head (Faridabad)
🏢 Krofta Engineering
📍 Faridabad