Fill Operator (Noida)

Fill Operator (Noida)

05 Nov
|
AVS Industries
|
Noida

05 Nov

AVS Industries

Noida

Job Descriptions:

Machine Operation

- Start up, operate, and shut down 3-, 5-, and 7-layer blown film lines (such as Windmöller & Hölscher, Reifenhäuser, Macchi, Alpine, Rajoo, or Kabra).
- Set and adjust process parameters, including barrel and die temperatures, screw RPM, melt pressure, blow-up ratio (BUR), haul-off speed, and IBC/air ring settings.
- Handle product and color changeovers, die purging, and running in new jobs.
- Operate gravimetric dosing systems, auto-profile control, and winders (surface and center winding).

Material Handling

- Prepare resin blends as per the job card, using LLDPE, LDPE, mLLDPE, HDPE, EVOH, PA (nylon), tie layers, and additives such as slip, antiblock, and masterbatch.
- Run barrier film structures, for example PE/Tie/EVOH/Tie/PE and PE/Tie/PA/Tie/PE.
- Ensure correct material loading and track consumption.

Quality Control

- Monitor and maintain film thickness, gauge profile, layer ratio, lay-flat width, and roll quality.
- Identify and correct defects such as gels, die lines, wrinkles, bubble instability, gauge variation, blocking, and poor COF.
- Carry out in-process checks for thickness, dart impact, COF, corona treatment (dyne level), and seal strength in coordination with QC.

Maintenance and Safety

- Perform routine cleaning of the die, air ring, and screen changer, and carry out basic preventive maintenance.
- Report mechanical or electrical issues promptly to the maintenance team.
- Follow safety, 5S, and GMP practices, and requirements under food-grade standards (BRC, ISO 9001, ISO 22000, FSSC 22000) where applicable.

Documentation and Productivity

- Maintain production logs, process parameter sheets,



wastage records, and shift handover reports.
- Achieve output targets while keeping process scrap and edge-trim wastage low.
- Guide and train helpers and junior operators.

Required Skills

- Hands-on experience running 5-layer and multilayer blown film lines.
- Strong understanding of polymer behavior and film structures for food, pharma, and industrial packaging.
- Ability to troubleshoot process and quality problems independently.
- Familiarity with HMI/PLC controls and gauge control systems.
- Basic knowledge of downstream processes such as printing, lamination, and slitting.
- Valuable communication and teamwork skills.

Preferred

- Experience with barrier films (EVOH or nylon), shrink films, or lamination-grade films.
- Exposure to 7- or 9-layer lines.
- Knowledge of Kaizen, TPM, or lean manufacturing practices.

The company will provide the following benefits to the selected candidate:

- Total Relocation Allowance: USD 500 per month, as an estimated relocation support amount provided by the company.
- Food Allowance: USD 250 per month.
- Rent/Accommodation Allowance: USD 250 per month. The candidate's eligible rent/accommodation expenses will be covered by the company.
- Employment Type: Permanent Role.
- Job Location: Tema, Ghana, Africa.
- Air Ticket: The company will bear the cost of the candidate's air ticket for travel/joining to Ghana

Candidiates must be from Flexible Packaging Industry.Interested candidates are requested to share their updated CV/resume at: [email protected] Pay: ₹50,000.00 - ₹80,000.00 per month

Benefits

- Food provided

Work Location: In person

📌 Fill Operator (Noida)
🏢 AVS Industries
📍 Noida

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