Job Requirements

MISSION

- Realize the Industrial Automation of the machine as per the technical files meeting the Safety , Quality , Cost and Delivery

- Lead the parameter setting activity in the test benches to deliver quality product.

- Interact with all stakeholders – Design ,Assembly , Process teams to understand the technical needs and realize PLC, HMI, Vision, Robot Offline &
- Online Programming.

- Load ,test , Prove-out, Qualify the Testers /machines.

- Complete the required documentation and handover the machines to the respective departments.

- Monitor the performance &

- Achieve Target KPI for the machines. During the observation period and lead the corrective actions

Offer technical support to resolve problems in running machines

Requirements

- Experience Standard PLC interface DFB for Manual/ Auto/Semi-Auto Station

- Experience Standard Manual Assembly Station PLC Template handling.

- Experience in Cycle time study and line balancing.

- Experience in validation of Machine Risk Assessment, Safety circuit and poke yoke.

- Experience in PLC, HMI, SCADA, Analog modules, different communication protocols. Prefer to have Schneider PLC &
- HMI experience.

- Experience in Schneider PLC, HMI, and SCADA programming – SFC, Ladder, Structure text.

- Experience in handling Industrial elements: Laser marking, Robotics, Vision inspection, Scanning, Product testing, Torquing, Sensors,



Assembly Poka-yoke, Servo drives, welding controller, Load cell LVDT, Power source, printers.

- Experience in Communication Protocols Serial, Modbus, Profibus, TCPIP, FTP, Ethernet IP.

- Test machine PLC&HMI;/PC Programming &

- Debugging

- Manual assembly station hardware integration/debugging in PLC (sensor, screwdriver, scanner….) &

- HMI.

- MES Qualification

- Technical recipe, Rework Management, Golden Dummy Sample

- Experience in Applications, Electrical circuit, Mechanical, Pneumatic &

- Hydraulics.

- IT-OT Networking &

- Cybersecurity Compliance

Additional Knowledge

- All necessary documents (technical specification, BOM, technical data, material

- Product/Recipe configuration in MES

- Excellent knowledge of relational databases, SQL

- Extensive experience with OPC Unified Architecture platform

- Familiar with vision systems (Cognex, Keyence)

Project management Skills

- Plan the detailed Implementation activities

- Follow up with team for execution roadmap

- Identify the risks in project and mitigate it.

- Budgeting &
- Cost control

Project Handover

Data Analysis

- AWS/On-Premium Server Details

- Ensure the CTP CTQs of machines and testers are captured and pushed to cloud/Sever.

- PY /JD dashboard creation, Traceability tools implementation.

📌 Automation Specialist (Hyderabad)
🏢 Quest Global
📍 Hyderabad