06 Nov
|
Pragaiti Transmissions Private
|
Bengaluru
06 Nov
Pragaiti Transmissions Private
Bengaluru
- Plan, coordinate and monitor the calibration of all measuring instruments and gauges as per the defined calibration schedule.
- Ensure timely calibration of instruments through approved external calibration laboratories and internal calibration facilities, wherever applicable.
- Monitor calibration due dates and ensure that no overdue instruments are used for inspection or production activities.
- Maintain and update the Master List of Measuring Instruments and Gauges.
- Ensure calibration is carried out at defined intervals and whenever required, based on instrument usage, performance and risk.
- Verify calibration certificates for accuracy, completeness, traceability and compliance with applicable requirements.
- Ensure calibration certificates contain measurement results, uncertainty and traceability details, wherever applicable.
- Coordinate with external calibration agencies for calibration, repair and servicing activities.
- Ensure unique identification and numbering of all measuring instruments and gauges as per the established codification system.
- Maintain proper calibration status identification through calibration stickers or other approved identification methods.
- Ensure instruments are assigned to designated departments, production lines and locations.
- Monitor the physical condition of gauges and measuring instruments to prevent damage, misuse and deterioration.
- Ensure proper storage, handling and protection of measuring instruments.
- Verify calibration results against the specified acceptance criteria and permissible tolerances.
- Review calibration certificates and identify instruments that are out of tolerance or not meeting acceptance requirements.
- Coordinate for gauge repair, adjustment, replacement or recalibration wherever necessary.
- Ensure appropriate measurement range, resolution and accuracy of instruments for their intended applications.
- Support measurement system analysis (MSA),
Gauge R&R; studies and other measurement capability studies.
- Coordinate verification of master gauges, reference standards and working standards.
- Ensure traceability of measurements to national or international measurement standards.
- Identify and immediately withdraw out-of-calibration, damaged or malfunctioning measuring instruments from use.
- Initiate necessary action for instruments found out of tolerance during calibration.
- Assess the validity of previous inspection results when an instrument is found out of tolerance.
- Coordinate with Production and Quality departments to identify and evaluate potentially affected products.
- Maintain records of non-conforming measuring instruments and corrective actions taken.
- Ensure proper authorization before releasing instruments back for use after repair or recalibration.
- Maintain calibration records, calibration certificates, instrument history cards and related documentation.
- Prepare and update calibration schedules, due-date monitoring reports and calibration status reports.
- Ensure compliance with ISO 9001, IATF 16949 and applicable customer-specific requirements.
- Support internal audits, customer audits and certification audits related to monitoring and measuring resources.
- Ensure implementation of corrective actions for calibration-related audit findings.
- Maintain documented procedures and work instructions related to calibration and measuring instrument management.
- Coordinate with Production, Quality, Maintenance and other departments regarding calibration requirements.
- Ensure availability of calibrated measuring instruments at required inspection locations.
- Conduct awareness training for employees on proper handling, usage and storage of measuring instruments.
- Identify opportunities to improve calibration systems, reduce calibration costs and minimize instrument downtime.
- Monitor calibration-related issues and implement preventive actions to avoid recurrence.
- Stop the use of any measuring instrument that is overdue, damaged, out of calibration or not suitable for its intended purpose.
- Initiate calibration, repair and replacement requests.
- Reject calibration certificates that do not meet defined technical and documentation requirements.
- Recommend changes to calibration frequency based on instrument performance and historical calibration results.
- Escalate calibration-related risks and non-conformities to the Quality Manager.
Educational Qualification and Technical Skills Requirement Details
Education
Diploma / B.E. Mechanical Engineering
Experience
2–5 years in Quality / Calibration activities
Standards Knowledge
ISO 9001, IATF 16949, ISO/IEC 17025
Technical Knowledge
Calibration methods, measurement systems and metrology
Software Skills
MS Excel, Word and calibration tracking systems
Documentation
Calibration certificates, gauge registers and MSA records
Knowledge of measuring instruments:
- Vernier Caliper and Digital Caliper
- Outside and Inside Micrometers
- Height Gauge and Depth Gauge
- Dial Gauge and Bore Gauge
- Air Gauges and Pneumatic Measuring Systems
- Plug Gauges, Ring Gauges and Thread Gauges
- Slip Gauges / Gauge Blocks
- Gear Measuring Instruments
- Profile Projector and CMM
- Surface Roughness Tester
- Hardness Tester
- Torque Measuring Instruments
- Other special-purpose gauges used in automotive manufacturing.
Pay: ₹20,000.00 - ₹30,000.00 per month
Perks:
- Health insurance
- Provident Fund
Work Location: In person
📌 Calibration Engineer (Bengaluru)
🏢 Pragaiti Transmissions Private
📍 Bengaluru