1. Automation Design & Development

This is the foundational work, often done before the machine is fully assembled.

- PLC Programming : Designing and writing the core control logic (often in Ladder Logic, Structured Text, or Function Block Diagram) that dictates the machine's operation, sequencing, and safety.

- HMI Design : Creating the graphical user interface (GUI) for the Human-Machine Interface. This includes designing screens, alarms, data-logging, and operator controls.

- Component Configuration : Setting up parameters for all network-controlled devices. This includes:

- Drive Configuration : Setting up VFDs (Variable Frequency Drives) for motor speed control.

- Servo Drive Configuration : Programming and tuning servo drives and motors for precise motion control (positioning, velocity, torque).

- Documentation :

- Working with electrical designers on Wiring Diagrams (schematics) to ensure the control design is accurately reflected.

- Maintaining and recording final program printouts (ladder logic, etc.) and parameter backups for service and future reference.

2. Machine Commissioning (In-House & On-Site)

This phase involves bringing the machine to life.

- Shop Floor Assembly & Testing : Working with the assembly team to power up the machine for the first time. This includes I/O testing, sensor verification, and initial movement tests in a controlled environment.

- Site Installation :Travelling to the customer's site** to oversee the final installation of the control system.

- Site Commissioning & Troubleshooting :



This is the most critical phase. It involves:

- Powering up the machine in its final location.

- Systematically troubleshooting all electrical, software, and mechanical issues that arise.

- Integrating the machine with other equipment (infeed, outfeed, etc.).

- Running the machine with product and tuning parameters (servo, drives, timing) to meet production and quality specifications.

- Training customer operators and maintenance staff.

3. After-Sales & Customer Support

This involves all work after the customer has formally accepted the machine.

- Post-Commissioning Support : Handling any "post-delivery" issues or warranty work that may require additional troubleshooting or in office visits.

- Client-Facing Service : Acting as the primary technical contact for the customer.

- Meeting Customers : Discussing issues, upgrades, and operational improvements.

- Resolving Issues : Being the lead problem-solver for any machine downtime.

- Remote Support : Providing immediate assistance to reduce downtime, which includes:

- Video Call Support : Guiding the customer's maintenance team through troubleshooting steps.

- Remote Access Support : Using tools like AnyDesk , TeamViewer, or VPNs to securely connect to the client's PLC/HMI, diagnose faults, and make program modifications.

Payment Collection :It is concern engineer's responsibility to collect the payment for service and spares from the client.

Pay: ₹65,000.00 per month

Work Location: In person

📌 PLC Engineer (Navi Mumbai)
🏢 Pen Consultancy
📍 Navi Mumbai