- Responsible for aluminium extrusion die/tooling development, maintenance and performance.
- Review customer drawings and extrusion requirements for die feasibility and tooling selection.
- Coordinate with die manufacturers for die design, manufacturing, modification and trials.
- Plan and monitor die trials on extrusion press and ensure profile quality and dimensional requirements.
- Analyse extrusion defects and identify die/tooling-related root causes.
- Coordinate die corrections, modifications and rework to achieve required profile dimensions and quality.
- Maintain die history, trial records, correction records and die life/performance data.
- Develop and maintain die maintenance and storage systems.
- Monitor die performance, productivity, scrap and die life.
- Coordinate with Production, Quality, Design and Marketing for new profile development.
- Support development of recent dies, profiles and special sections based on customer requirements.
- Maintain tooling inventory and ensure availability of critical dies, tooling components and consumables.
- Coordinate with vendors for die manufacturing, nitriding, polishing, repair and reconditioning.
- Implement 5S, Kaizen, cost reduction and continuous improvement in tooling activities.
- Ensure compliance with quality, safety and standard operating procedures.
Key Technical Skills
- Aluminium Extrusion Die Design & Development
- Hollow & Solid Dies
- Die Trial & Correction
- Profile Dimensional Analysis
- Extrusion Defect Analysis
- Die Maintenance & Reconditioning
- Die Nitriding & Polishing
- Tooling Cost & Life Optimization
- AutoCAD / SolidWorks or similar CAD software
- Basic knowledge of extrusion process parameters
- Vendor & Tool Room Management
📌 Engineer - Tool Room (India)
🏢 Amara Raja Group
📍 India
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