Job Responsibilities
Operate and monitor the Aluminium Profile Anodizing Line as per production plan and process specifications.
Control critical anodizing parameters such as bath temperature, chemical concentration, pH, current density, voltage, anodizing time and conductivity.
Manage process stages including degreasing, etching, desmutting, anodizing, colouring and sealing.
Ensure proper profile loading, jigging, electrical contact and material movement through the anodizing line.
Monitor and maintain anodizing rectifiers, cooling systems, pumps, tanks, agitators, heaters and circulation systems.
Conduct regular chemical bath analysis and coordinate chemical dosing/replenishment as required.
Monitor acid, caustic, sealing and colouring bath concentrations to maintain consistent surface quality.
Ensure proper rinsing between process stages and maintain water quality and TDS levels.
Monitor anodized profile quality including colour, coating thickness, surface appearance, gloss, uniformity and sealing quality.
Troubleshoot common anodizing defects such as colour variation, burning, white spots, stains, poor sealing, low coating thickness and surface defects.
Coordinate with Quality,



Maintenance and Production Planning teams for smooth operation of the anodizing line.
Monitor and maintain RO, DM and process-water systems used for anodizing.
Coordinate operation of ETP/ZLD systems and ensure proper treatment and recycling of process wastewater.
Monitor chemical consumption, water consumption, production output and rejection/scrap.
Maintain daily production reports, chemical analysis records, bath parameters, downtime and quality records.
Ensure proper chemical handling, PPE, safety procedures and environmental compliance.
Supervise operators and technicians and ensure proper manpower allocation and discipline.
Support 5S, Kaizen, process improvement, water conservation and chemical consumption reduction activities.

Key Technical Skills
Aluminium Profile Anodizing Process
Degreasing & Etching
Desmutting
Anodizing & Rectifier Operation
Colouring & Sealing
Chemical Bath Analysis
pH, TDS & Conductivity Control
Coating Thickness Control
RO / DM Water System
ETP / ZLD Basics
Pumps, Filters & Cooling Systems
Anodizing Defect Analysis
Basic PLC / Automation Knowledge
Chemical Safety & Environmental Compliance

📌 Deputy Engineer Thenepalle
🏢 Amara Raja Group
📍 Thenepalle