"main" data-brand-name="Segula Technologies" class="job-page page__container without-slideshow layout__page">

Design for Manufacturing (DFM / DFA) Engineer

Apply

Design for Manufacturing (DFM / DFA) Engineer

- Permanent Contract
- Full time
- At least 5 years of experience (Senior level)
- Bachelor degree
- DESIGN ENGINEER

Apply

Mission

- DFM Process Feasibility Analysis: Perform comprehensive DFM/DFA analysis on 3D CAD models (components, sub-assemblies, systems) during early gateway phases (Concept, Detailed Design, Pre-Production). Evaluate draft angles, wall thickness variations, parting lines, rib designs, undercut conditions, bend radii, draw depths, and weld flanges across stamping, molding, casting, sheet metal, and additive processes.

- Assembly Feasibility Clearance Validation: Assess manual and automated assembly feasibility; verify operator hand clearance, tool access envelope (gun clearance, torque tool reach), blind assembly risks, and ergonomics. Drive part count reduction, modularization, fastener standardization, snap-fit integration, and error-proofing (Poka-Yoke design).

- Tolerance Stack-Up GDT Optimization: Review 2D drawings and 3D PMI to ensure compliance with ASME Y14.5 / ISO standards. Conduct 1D, 2D, and 3D tolerance stack-up simulations (e.g., 3DCS, VSA)



to identify variation risks impacting fit, flush, gap, and functional assembly tolerances.

- Tooling Fixture Integration: Coordinate with stamping die designers, mold toolmakers, weld fixture designers, and automation engineers to validate part geometries against tooling and clamping constraints. Feed early manufacturing failure modes into DFMEA/PFMEA.

- Cross-Functional Design Reviews Resolution: Generate detailed DFM scorecards, marked-up CAD models, and issue tracking logs. Participate actively in design reviews with Product Development (PD), Manufacturing Engineering (ME), and Tier-1 Suppliers to negotiate engineering change requests (ECRs/ECNs).

- Flexibility of Scope: This position is not limited to the above scope only; based on program needs, the resource may be required to perform other related design/process engineering activities.

Location

Location Address

Chennai, Inde

Would you like to calculate the access time Click here

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

📌 Design For Manufacturing (DFM / DFA) Engineer (Chennai)
🏢 Segula Technologies
📍 Chennai