Job highlights

- Job Summary . To ensure safe smooth TPP desk operation while start up- shutdown of boiler and turbine along with economic,uninterrupted and quality power generation by co-ordination with other agencies in the plant to rectify the abnormalities and report to Shift Incharge and SH operation
- Shift operations through DCS and ensuring field observations and its safe controls.

Job Summary To ensure safe smooth TPP desk operation while start up- shutdown of boiler and turbine along with economic, uninterrupted and quality power generation by co-ordination with other agencies in the plant to rectify the abnormalities and report to Shift Incharge and SH operation. Ensuring Process optimisation, Handling of emergencies Safe operation of boiler and turbine on most economic fuel mix efficiently.

Job Context

Andhra Pradesh Cement Works (APCW), a unit of UltraTech Cement Limited, is situated at Tadipatri, Andhra Pradesh. APCW has 2 Lines. Line-1 was commissioned with an installed capacity of 2 million tons (2 MTPA) cement annually, which has been enhanced to 2.7 MTPA over a period of six years through several improvements and modifications.

Line-2 was commissioned with an installed capacity of 3.4 MTPA. The integrated plant is associated with two grinding units and one bulk terminal - Arakkonam Grinding Unit (ARCW) in Tamil Nadu, Ginigera Grinding Unit (GICW) in Karnataka and Shankarapalli Bulk Terminal (SBT) in Hyderabad. The unit has also established a thermal power plant of 4 X 25 MW capacity to cater the plant power requirement.

The APCW Mine is located near Tummalapenta Village, Kolimigundla Mandal, Kurnool District, Andhra Pradesh. It has a production capacity of 9.20 MTPA. The mine lease extents up to 844.939 hectares. It was opened in the year prior.

The general geology falls in Narji Limestone formation of Kurnool system, age of 800 million years old. As per UNFC classification, mine has got the limestone reserves of 181.65 million MT as on . It is one of the largest mines producing 9.20 MTPA limestone at single location.

Major Challenges

- Maintaining maximum economic and quality power generation with respect to fluctuating power demand from the cement plant with Maintaining full loading, careful operations, avoiding wastages of steam, water, fuel, and auxiliary power for optimise the cost of generation inspite of no greed availibility.
- Ensure the safe start up, operation shutdown to minimise the delay smooth functioning of all auxiliaries systems in context of high pressure temperature parameters.
- To run the boiler successfully on various (multi fuel)



fuel mix such as Lignite, Mozambique, SAB, US Petcock with maximum availability without affecting the optimum boiler efficiency with maintaining parameters within specified limits.

Professional Experience Power plant operation of boilers and turbines.

Mandatory Skills

- Operation of Boiler Turbine its auxiliary systems
- Optimise the auxiliary power and PHR
- Shift operations through DCS and ensuring field observations and its safe controls
- Explore to shut down jobs like boiler turbine and its auxiliaries, other safe work procedures
- Maintain the plant performance data (MIS) and records for future
- Operational knowledge in CFBC Boilers, Steam turbines, water chemistry, and material handling system (Ash and coal handling plant) Operation
- Awareness about SAP, MIS, WCM, ISO UTCL Safety standards
- Knowledge to collect performance parameters and calculate equipment efficiency and maintain record data
- Good coordination shift team members cross function team member

Subordinate Team Direct reports (nos.): 3 Indirect reports (nos.): 7

Job Profile

- 1. Experience of field - desk operating of boilers turbine during normal emergency time, safe start-up stoppage of plant, like to come in round the clock shifts.

- 1. Operational knowledge in CFBC Boilers, Steam turbines, water chemistry, and material handling system (Ash and coal handling plant) Operation.

- 1. Awareness about SAP, MIS, WCM, ISO UTCL Safety standards.

- 1. Knowledge to collect performance parameters and calculate equipment efficiency and maintain record data.

- 1. Good coordination shift team members cross function team member.

Key Result Areas

KRA1 Plant operation

- Execute all Desk supervise field operational activities for smooth operation of all equipments, in turn to give uninterrupted quality power to customer.
- Continuous monitoring of all operational parameters and track the deviation followed with immediate corrective actions.
- Maintain Log Sheets and Records.
- Ensures smooth and safe plant operation through continuous interactions with field Operators as and when required.
- Visit to equipments and ensure the smooth functioning.




- To run the Boiler efficiently by optimizing percentage of excess air and minimizing other losses and to optimize turbine operation parameter to minimize turbine heat rate.
- Initiate immediate actions in any emergency by taking decision in consultation with SCE and other operation engineers.
- Set and establish efficient operation of boilers on various fuel mixes such as Lignite, coal petcock by maintaining SOx, NOx and SPM as per emission norms.

KRA2 Shift management

- Monitoring of all operational activities housekeeping - Monitor all parameters and find out any abnormalities and report to Shift Incharge
- Coordinate with Field Operators during normal Emergency situations
- Ensure filling of Field Operators Check list, Log sheets and regular verification of datas.
- Ensure all Standby Equipment availability.
- Ensure House keeping of Stream-2 Turbines.

KRA3 SHE (Safety, Health Environment) and Sustainability

- Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating team about I know my job, I know the hazards associated with my job and I applied control measures I escalate to my senior among manpower deployed in sections/department manpower including peer, WB CL manpower
- Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
- Active participation in safety training, safety sub committees, standard champions meeting and any safety event
- Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
- Adhering of all safety precautions on the site and off the site
- Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.

KRA4 System Management

- Ensuring proper safety precautions for working at height especially in boilers and seawater pump maintece for sustece of zero accident.
- To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Valuable to fine, suggestion on system
- Developing and sustaining Model area in respective sections

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

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