08 Nov
|
Manaksia Coated Metals & Industries (MCMIL)
|
Hyderabad
08 Nov
Manaksia Coated Metals & Industries (MCMIL)
Hyderabad
Designation Factory Head
Job Description
The Factory Head will be responsible for the end-to-end operations of
Dagard Indias manufacturing facility from raw material receipt,
through manufacturing of cleanroom panels, cold room panels, and
specialised doors, to finished goods dispatch with full accountability
for safety, quality, cost, delivery, and productivity.
The role will set up and run the factory to Dagards European manufacturing standards, lead plant teams, drive operational
excellence, and serve as the principal technical interface with Dagards
Group manufacturing team for technology transfer and best-practice
adoption.
The incumbent is expected to be a hands-on, plant-floor-comfortable
leader who can equally hold their own in a customers factory audit, a
Group manufacturing review, and a management update on operational
KPIs.
Company Profile
Dagard, founded in France in 1951 and part of the Purever Group, is a
leading designer and manufacturer of modular cleanroom and cold room
systems. With over 75 years of experience, Dagard manufactures
cleanroom wall and ceiling systems, cleanroom door systems and
glazing, insulated cold room and industrial panels, fire-rated rockwool
panels, acoustic panels, and isothermal and fire-rated doors.
Dagard operates in over 100 countries with 3 manufacturing facilities
across Europe and the USA, comprising 130,000 m of manufacturing
space, and produces 3.5 million panels and 35,000+ insulated
cleanrooms and isothermal doors annually for 2,500+ clients, including
Roche, Sanofi, Novartis, Grifols, Nestl, and LOral. Within the Purever
Group, Dagard is the manufacturing arm, supplying panels, doors, and
modular systems to Ardmac – the group’s design and EPC company – for
its cleanroom and technical setting projects worldwide.
Dagard India marks the next step in Dagard’s global expansion,
establishing manufacturing of cleanroom panels, cold room panels, and
specialised doors in India to European-quality standards, supplying
Ardmac India’s turnkey projects and customers across India.
Dagard India will cater to sectors including pharmaceuticals,
biotechnology, healthcare and laboratories, data centres,
semiconductor and microelectronics, EV battery, aerospace, defence,
food processing and cold storage, hospitality and catering, retail and
warehousing, and other controlled-environment applications.
Desired Profile Key Responsibilities:
- Lead all factory functions – Production, Maintenance, Quality,
Stores, Dispatch, and HSE – as one cohesive operations organisation.
- Support plant set-up, commissioning of panel lines, roll-forming,
pressing, and door fabrication equipment, and ramp-up to rated capacity.
- Drive production planning, capacity utilisation, and shift-level
discipline in line with the order book and Ardmac India project
schedules
- Ensure manufacturing of PUF/PIR, rockwool, and honeycombcore
panels and doors to Dagard product specifications and
Group standards
- Maintain quality at source through SPC, in-line, and final
inspection regimes, and manage customer and third-party factory
audits
- Own manufacturing KPIs including OEE, OTIF, yield, scrap,
rework, downtime, and conversion cost
- Lead preventive and predictive maintenance (TPM) programmes
and critical spares planning
- Champion Lean manufacturing, 5S, and continuous improvement
to reduce scrap, rework, and downtime
- Ensure HSE and statutory factory compliance, including safe
handling of chemicals (isocyanates, polyols, blowing agents) and
fire safety
- Lead capex planning for recent lines, tooling, automation, and
capacity expansion in line with the business plan
- Coordinate with Ardmac India design and project teams to resolve
design-to-shop-floor issues and reduce ECN cycles
- Coordinate with Procurement on material planning, consumption
norms, and inventory levels
- Implement ERP and shop-floor digital tools for production,
quality, and inventory data
- Build, train,
and lead plant teams, including supervisors,
operators, and contract workforce
- Implement and maintain ISO 9001, ISO 14001, and ISO 45001
management systems, and support product certifications and
fire-rating approvals
Required Skills:
- Strong fundamentals in sandwich panel manufacturing
(continuous and discontinuous lines), roll forming, PU foaming,
and door fabrication
- Lean manufacturing, Six Sigma, and TPM capability
- Production planning and capacity management
- Quality systems and statistical process control
- HSE leadership in a chemical-handling manufacturing
environment
- People leadership across shop-floor and contract workforce
- Working knowledge of ERP (SAP / Microsoft Dynamics / similar)
- Bias for action, plant-floor presence, and data-driven decision
making
Preferred Technical & Business Knowledge:
- Cleanroom and cold room product requirements – hygienic
finishes, flatness, thermal performance, and fire ratings
- Insulation chemistry and foaming processes (PUF/PIR) and
rockwool panel production
- Factories Act and statutory compliance in India
- Fire-rated product testing and certification
- European manufacturing and quality standards
Experience • 10–15 years of experience in manufacturing operations, with a minimum of 5 years leading a plant or production function
- Strong experience in sandwich/insulated panel (PUF/PIR/rockwool) manufacturing, cleanroom panel or doormanufacturing, coated steel processing, or PEB manufacturing
- Experience in greenfield plant set-up or line commissioning
preferred
- Exposure to international standards (ISO 9001, ISO 14001, ISO
45001) and working with global principals preferred Industry Type Controlled-Environment Infrastructure Solutions (Cleanroom, Coldroom,Specialised Doors)
Functional Area Manufacturing / Plant Operations
Education B.E. / B.Tech in Mechanical, Production, Industrial, or Chemical
Engineering M.Tech / MBA (Operations) is a plus
Compensation: 15,00,000 – 25,00,000 per annum
Location : Hyderabad
Keywords Factory Head / Plant Head / Manufacturing / Production / SandwichPanels
📌 Factory Head (Hyderabad)
🏢 Manaksia Coated Metals & Industries (MCMIL)
📍 Hyderabad