Position: Dimensional Variation Analysis (DVA) Engineer

Industry: Automotive / Automotive Engineering

Experience: 2–8 Years

Location: Pune, Maharashtra

Work Mode: Onsite

Qualification: BE / B.Tech Automobile Engineering

Job Summary

We are looking for experienced Dimensional Variation Analysis (DVA) Engineers with a solid background in the automotive domain. The candidate will be responsible for performing dimensional variation analysis, tolerance stack-up studies, and GD&T; analysis to ensure dimensional accuracy, product quality, and assembly feasibility of automotive components and systems.

The ideal candidate should have hands-on experience with DVA tools such as 3DCS / VisVSA, along with positive knowledge of CATIA and automotive product development processes.

Key Responsibilities
Perform dimensional variation analysis for automotive components, sub-assemblies, and complete vehicle assemblies.
Conduct 1D, 2D, and 3D tolerance stack-up analysis to evaluate dimensional variations.
Develop and execute variation simulation models using 3DCS / VisVSA software.
Interpret engineering drawings, GD&T; specifications, and dimensional tolerances.
Perform tolerance allocation and optimization to achieve functional and assembly requirements.




Identify critical dimensions and analyze their impact on product fit, form, and function.
Conduct root cause analysis for dimensional and assembly-related issues and recommend corrective actions.
Work closely with Design, Manufacturing, Quality, and Supplier Engineering teams to resolve dimensional concerns.
Support virtual assembly validation and manufacturing feasibility studies.
Prepare and present dimensional variation analysis reports and technical recommendations.

Required Technical Skills
Hands-on experience in 3DCS and/or VisVSA for dimensional variation analysis.
Robust knowledge of GD&T; as per ASME Y14.5 standards.
Practical experience in 1D, 2D, and 3D tolerance stack-up analysis.
Working knowledge of CATIA V5/V6 for 3D product design and assembly modelling.
Knowledge of Teamcenter or other PLM tools.
Understanding of automotive components, assemblies, and manufacturing processes.
Knowledge of tolerance allocation, variation simulation, and dimensional optimization.
Basic understanding of fixture design, assembly processes, and virtual validation.

Pay: ₹30,000.00 - ₹80,000.00 per month

Work Location: In person

📌 Dimensional Variation Analysis Dva Engineer Pune
🏢 VR Automation
📍 Pune