Role & responsibilities
Design and develop Brake system components, including foundation brakes and concept packaging layouts.
Develop 3D models, 2D drawings, and routing designs for pipes and hoses while ensuring proper clearance in PLM (DMU analysis).
Perform design calculations, tolerance stack-up analysis, and apply strict GD&T; principles.
Lead cost reduction (VAVE) initiatives by generating ideas, conducting feasibility studies, and executing them through adoption.
Conduct DFMEA, create engineering design rules, and establish technical design justifications.
Investigate quality concerns by performing root cause analysis and coordinating with CFTs (Supplier, Process, Assembly) for countermeasures.
Manage project timelines by creating schedules aligned with project milestones and maintaining task trackers.
Support global projects and remote engineering activities (GFS) in collaboration with global R&D; centers.
Coordinate with suppliers and manufacturing teams for tooling validation,



process readiness, and production maturity.
Track key performance metrics to ensure First Time Right (FTR 90%) and On Time Delivery (OTD = 100%).

Required Skills
Domain knowledge of foundation brakes, automotive braking physics, NVH, and stiffness.
Understanding of manufacturing processes including casting, forging, machining, sheet metal forming, welding, and injection/blow moulding.
CAD software proficiency: CATIA V6 / 3D Experience (3D Modeling & Drafting) and PLM setting experience.
Familiarity with automotive quality systems and development processes (such as ANPQP, V3P, and Engineering Change Notices).

Preferred candidate profile
3 to 12 Years of Experience into Brakes Design
Experience into Catia is a must
Positive Communication & interpersonal Skills with Positive Attitude

📌 Design Engineer Chengalpattu
🏢 Segula Technologies
📍 Chengalpattu