1. Responsible for complete tooling management of Cold Header / Bolt Former machines including Carbide Main Heading Die, Cut-off Die, Cut-off Knife, Quill, PKO Ejector Pins and Pusher.
2. Perform precision lapping, polishing and grinding of carbide dies on lapping machine and surface grinder to maintain mirror finish and tolerance within 0.01mm as per AS9100 standards.
3. Carry out machine setting and first article approval (FAA) as per drawing, ensuring head height, head diameter, shank diameter, flange thickness and overall length are within specification.
4. Monitor and enhance die life through preventive maintenance, proper die clearance setting and root cause analysis for defects like head cracks, chappal head, underfill, overlap and pin marks.
5. Act as a Senior Technician to guide and train junior operators and setters for machine operation, die handling and safety practices to minimize machine downtime.
6. Maintain die history cards, regrind count,
die life data and inventory records as per ISO documentation and coordinate with stores for new die procurement.
7. Perform inspection of incoming tooling and finished components using Profile Projector, Micrometer, Vernier, Hardness Tester and CMM to ensure quality compliance.
8. Coordinate with Quality and Production departments for in-process quality checks and implement corrective and preventive actions (CAPA) for customer complaints related to heading
9. Ensure proper heat treatment (56-60 HRC) and surface treatment of tool steel dies and manage protected storage of all tooling to prevent rust and damage.
10. Follow 5S, TPM and safety norms on the shop floor, ensure proper housekeeping of Tooling area and adherence to aerospace safety standards.
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Pay: ₹40,000.00 - ₹45,000.00 per month
Benefits:
- Health insurance
- Provident Fund
Work Location: In person
📌 Die Maker-Cold forge header machine (Hyderabad)
🏢 Surface tech industries
📍 Hyderabad