Department: Production / Manufacturing

Industry: Composite Materials / FRP Manufacturing / Engineering

Location: Hyderabad

Experience:1-2 Years

Employment Type: Full time

1. Job Purpose

Responsible for manufacturing, fabrication, reinforcement, assembly and quality inspection of fibre-reinforced polymer (FRP) composite components. The role involves working with various reinforcement fibres, resin systems and composite manufacturing processes to produce high-strength, lightweight and durable components according to engineering drawings and quality standards.

2. Key Responsibilities

A. Composite Material Preparation

· Handle and prepare reinforcement materials such as:

· Carbon Fibre

· Prepare polyester, vinyl ester and epoxy resin systems.

· Calculate fibre-to-resin ratios and prepare resin mixtures.

· Ensure proper storage and handling of composite materials.

B. Composite Fabrication & Reinforcement

· Perform fibre cutting, layering, positioning and reinforcement.

· Carry out composite fabrication using:

o Hand Lay-up Process o Vacuum Bagging o Vacuum Infusion o Resin Transfer Moulding (RTM)

o Wet Lay-up Process.

· Perform mould preparation, release-agent application and surface preparation.

· Ensure proper fiber orientation, resin distribution and laminate thickness.

· Manufacture composite panels, structural components and reinforced parts.

C. Assembly & Finishing

· Perform trimming, drilling, grinding and finishing of composite components.

· Carry out bonding and joining of composite parts.

· Install inserts, brackets and reinforcement sections.

· Ensure dimensional accuracy and surface finish.

D. Quality Control

· Inspect composite components for:

o Air bubbles and voids o Delamination o Resin-rich and resin-starved areas o Fibre misalignment o Cracks and surface defects.

· Verify laminate thickness and dimensional tolerances.

· Maintain production and inspection records.

· Follow approved manufacturing procedures and quality standards.

E.



Safety & Maintenance

· Follow industrial safety procedures while handling resins, hardeners and chemicals.

· Use appropriate PPE, including gloves, respirators and safety glasses.

· Maintain cleanliness of tools, moulds and production areas.

· Ensure proper ventilation and safe chemical storage.

3. Technical Skills Required

· Knowledge of fibre-reinforced polymer (FRP) materials.

· Understanding of composite reinforcement techniques.

· Knowledge of epoxy, polyester and vinyl ester resin systems.

· Ability to read engineering drawings and fabrication instructions.

· Understanding of fibre orientation and laminate stacking sequences.

· Knowledge of composite curing processes.

· Familiarity with vacuum pumps, moulds and composite fabrication tools.

· Basic knowledge of composite testing and quality inspection.

4. Educational Qualification

· B.Tech in Mechanical Engineering, Production Engineering, Polymer Technology, Chemical Engineering or related disciplines.

· Experience in FRP/composite manufacturing will be an added advantage.

5. Preferred Experience

· Experience in FRP panel and structural component manufacturing.

· Experience in carbon fibre and glass fibre reinforcement.

· Experience in lightweight structural composite fabrication.

· Experience with vacuum infusion and vacuum bagging.

· Knowledge of composite applications in automotive, aerospace, defence or industrial equipment.

6. Key Performance Indicators (KPIs)

· Product quality and defect reduction.

· Production output and manufacturing efficiency.

· Material utilisation and wastage control.

· Compliance with manufacturing drawings and specifications.

· On-time completion of production targets.

· Workplace safety and process compliance.

7. Personal Attributes

· Good problem-solving and practical skills.

· Attention to detail.

· Ability to work independently and in a team.

· Willingness to learn new composite manufacturing techniques.

· Commitment to quality and workplace safety.

📌 Composite Reinforcement Fibre Polymer Technician / Engineer (Hyderabad)
🏢 DOOM INDUSTRIES
📍 Hyderabad