Key Responsibilities

* Own the complete 3D Computer-Aided Design (CAD) architecture of the battery
pack, including enclosure, module/cell-to-pack layout, busbars, interconnects,
structural and mounting interfaces, and thermal management hardware
* Develop and maintain master assemblies, detailed component drawings,
Geometric Dimensioning and Tolerancing (GD&T;), and tolerance stack-up analysis
* Drive packaging optimization to meet two-wheeler (2W) design constraints,
including weight, center of gravity, volumetric efficiency, IP rating, and
vibration and shock durability
* Maintain design documentation, Bill of Materials (BOM), and configuration
and version control throughout the product lifecycle
* Apply Design for Assembly (DFA) and Design for Manufacturing (DFM)
principles from concept development to minimize part count, simplify assembly,
reduce cycle time, and eliminate potential failure modes
* Lead Design Failure Mode and Effects Analysis (DFMEA) reviews,
incorporating error-proofing (poka-yoke), tolerance robustness, and
serviceability into battery pack architecture
* Optimize joining and interconnection strategies, including laser and
ultrasonic welding, wire bonding, mechanical fasteners, and adhesives, to
enhance manufacturability and reliability
* Collaborate with suppliers and manufacturing teams to ensure product
designs meet production volume, quality, cost, and manufacturability
requirements
* Identify and select suitable materials for enclosures, structural
components, thermal interfaces, insulation, potting compounds, adhesives,
gaskets,



and fire and thermal propagation barriers
* Evaluate mechanical performance, thermal behavior, flame retardancy,
weight, cost, and recyclability to achieve an optimal balance in material and
design selection
* Establish material specifications, qualify suppliers, and support material
validation and durability testing
* Translate battery pack architecture into manufacturing processes, including
process flows, work instructions, fixtures, tooling, and station-level
requirements
* Define process parameters, operating windows, and critical-to-quality (CTQ)
requirements for welding, assembly, sealing, and testing operations
* Lead root cause analysis and continuous improvement initiatives to enhance
production yield, reduce cycle time and scrap, and improve overall product
quality
* Provide architectural and engineering support for the design, development,
and commissioning of battery assembly lines
* Define technical and operational requirements for critical manufacturing
stations, including cell sorting and grading, stacking, welding, Building
Management System (BMS), enclosure assembly, sealing and leak testing, and
end-of-line (EOL) testing
* Support equipment selection, production line layout,



capacity planning, and
production ramp-up in coordination with manufacturing and automation teams
* Drive alignment between product design and manufacturing processes to
ensure seamless integration and coordinated development throughout the product
lifecycle
* Coordinate with cell, BMS, thermal, electrical, and vehicle integration
teams to align technical requirements and interface specifications
* Ensure battery pack designs comply with applicable safety, regulatory, and
homologation standards, including AIS-156, IEC 62133, UN 38.3, and relevant
ISO/IEC standards
* Mentor junior engineers by providing technical guidance, design expertise,
and engineering support

Ideal Candidate

* Bachelor's or Master's degree in Mechanical Engineering, Mechatronics, or a
related engineering discipline
* Overall 10–11 years of relevant experience in battery pack or Energy
Storage System (ESS) design, with a strong understanding of lithium-ion battery
technologies
* Proficiency in 3D Computer-Aided Design (CAD) tools and mechanical design
methodologies
* Proven expertise in resolving complex structural, thermal, and packaging
challenges
* Robust knowledge of Design for Manufacturing (DFM) and Design for Assembly
(DFA) principles
* Hands-on experience in battery pack architecture, component integration,
material selection, and manufacturing process development
* Strong problem-solving, cross-functional collaboration, and technical
leadership capabilities

📌 Senior Engineer - Battery Design (Jaunpur Sub-District)
🏢 River Mobility
📍 Jaunpur Sub-District