- PFD DEVELOPMENT
- P&ID; DEVELOPMENT
- Data sheets and specifications (equipment and instruments, piping special parts)
Schedules (equipment list, line list, elec. load list)
- Inter-Discipline Checks IDC (plot plan, equipment layout, piping model / layout, isometrics,
Data sheets of equipment, packages and instruments)
- Vendor data review for process equipment.
- Utility Flow Diagrams (UFDs), Process Safety Diagrams, Material Selection Flow Diagrams
- (MSD’s), Pressure and Temperature Diagrams (PTD’s) & Utility demand calculation.
- Mass balance and Heat Balance for process using hysys
- Checking/preparation of control valves calculation.
- Trip logic diagram/control Philosophy
- Preparation of “CAUSE AND EFFECT DIAGRAM (BS-132/BS-131)” for protected plant shut down.
- Material Request for Process Equipment.
- Heat Exchanger design & Sizing
- Preparing project reports, flow diagrams,
layout, equipment specifications etc
- Surge analysis calculation.
- Hydraulic analysis for long distance pipeline
- Critical line sizing hydraulic and sizing validations.
- PUMP DESIGN/SIZING/SECLECTION & HYDRAULIC: (CENTRIFUGAL/RECIPROCATING)
- Pumps hydraulic calculations (NPSHA, NPSHR, SHUT OFF, Power requirement)) calculation
- Pumps hydraulic checks.
FLARE SYSTEM DESIGN:
- Complete network design like Basis for design Header network, Relief valve or safety valve sizing, Drum sizing and stack Sizing. (WITH EXAMPLE).
- Flare & PSV load summary
- Blow down & Depressurization calculations using Hysys.
- Control philosophy
- ESD philosophy
- Flare load/header size reduction by taking appropriate credits as per API-
Recommendations.
Software:
1) HTRI
2) ASPEN HYSYS
3) Aspen Flare Net
4) Pipenet (standard and transient model) Guide to PIPENET
4) Cost Estimation (via. Software OR HYSYS)
📌 Senior Process Design Engineer (Mangalore)
🏢 Petrocon Engineers and Consultants (PEC)
📍 Mangalore
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