Body-in-White (BIW)

We are seeking an experienced BIW Design Specialist to ensure robust Body-in-White (BIW) design solutions for regional and global vehicle programs. The incumbent will support design reviews, risk assessments, DFMEA updates, standard harmonization activities, and resolution of manufacturing and field issues while working closely with cross-functional global teams.

Key Responsibilities

- Conduct BIW design robustness assessments at various project milestones and provide technical feedback to design execution teams.
- Review and approve Technical Knock-Out (TKO) proposals and design change content.
- Evaluate design deviations, assess associated risks, and approve/reject deviations based on engineering judgment.
- Update and maintain DFMEA based on lessons learned and field feedback.
- Lead resolution of chronic build, launch, manufacturing, and field issues.
- Support global and regional standard harmonization initiatives.
- Review cost, weight, CAE performance, feasibility, and manufacturability aspects of BIW designs.
- Drive design reviews, technical discussions, and value engineering activities.
- Ensure compliance with design rules, quality standards, and regulatory requirements.
- Mentor and guide design engineers while collaborating with global stakeholders.





Essential Skills

- BIW Part Design and Development.
- Sheet Metal Design and Formability.
- Material Selection and Manufacturing Processes.
- Product Lifecycle Management (PLM).
- DFMEA, DVPR, and Risk Assessment.
- Weight and Cost Optimization.
- GD&T; and Tolerance Analysis.
- DMU Analysis using CATIA / UG NX.
- Spot Welding and Sheet Metal Joining Processes.
- Design for Manufacturing (DFM).
- Kinematic Simulation and Section Studies.
- Die Processes, Die Tryouts, and Tooling Knowledge.
- Benchmarking and Tear-down Activities.
- Automotive Regulatory Requirements.
- Solid Analytical, Problem-Solving, and Decision-Making Skills.

Preferred Skills

- Teamcenter / UG NX Experience.
- Product Costing Knowledge.
- Automotive Testing & Validation Knowledge.
- Welding Fixture Design and Gun Access Studies.
- Paint Shop and Sealing Process Knowledge.
- Vendor Development and Supply Chain Management.
- Panel Defect Identification and Correction.

Competencies

- Technical Leadership.
- Strategic Thinking.
- Effective Communication and Presentation Skills.
- Stakeholder Management.
- Team Collaboration.
- Planning and Execution Excellence.
- Mentoring and Team Development.

📌 Walk-in || Biw Design Engineer (Chennai)
🏢 L&T Technology Services (LTTS)
📍 Chennai