Roles & Responsibilites

1. Equipment Operation & Maintenance

- Perform operation, inspection, and maintenance of:
- Mixers, crushers, and size reduction equipment
- Screw conveyors and chain conveyors
- Coal handling systems including feeders, conveyors, and transfer points
- Silos and bulk material storage systems
- Storage tanks (water, fuel, chemicals)
- Ensure proper alignment, balancing, lubrication, and calibration of rotating equipment.
- Monitor equipment performance parameters and take corrective actions.

2. Boiler & Utility Systems

- Operate and maintain boilers and associated auxiliaries (pumps, valves, pipelines).
- Monitor steam generation, pressure, and temperature parameters.
- Maintain water treatment systems including R.O (Reverse Osmosis) plants.
- Ensure effective operation of compressors (air systems) and hydraulic pumps.

3. Hydraulic & Pneumatic Systems

- Maintain and troubleshoot hydraulic pumps, actuators, and control systems.
- Diagnose issues in pneumatic systems connected to compressors and valves.
- Ensure leak-free operation and proper pressure settings.

4. Material Handling & Lifting Equipment

- Inspect, maintain, and troubleshoot cranes and overhead (EOT) cranes.
- Ensure safe handling of heavy materials and compliance with lifting standards.
- Coordinate with operations team for material movement efficiency.

5. Preventive & Predictive Maintenance





- Develop and execute preventive maintenance schedules for all plant equipment.
- Implement predictive maintenance techniques such as vibration analysis and thermography.
- Maintain maintenance logs, history records, and equipment documentation.
- Analyze recurring failures and implement root cause analysis (RCA).

6. Breakdown Management

- Respond to equipment breakdowns promptly to minimize downtime.
- Identify root causes and implement permanent corrective actions.
- Coordinate with cross-functional teams for quick resolution.

7. Safety, Quality & Compliance

- Ensure strict adherence to safety standards and statutory regulations.
- Conduct risk assessments, safety audits, and toolbox talks.
- Follow SOPs (Standard Operating Procedures) and quality guidelines.
- Ensure safe handling of hazardous materials and high-pressure systems.

8. Team Coordination & Reporting

- Supervise technicians and maintenance staff.
- Coordinate with electrical, instrumentation, and operations teams.
- Prepare daily, weekly, and monthly maintenance reports.
- Train junior staff on equipment handling and safety procedures.

Qualifications

- Bachelors Degree / Diploma in Mechanical Engineering

Experience

- 8–10+ years in Mechanical Maintenance
- Preferably from AAC Blocks Manufacturing

📌 Manager - Mechanical Maintenance (Nellore)
🏢 NCL Buildtek
📍 Nellore