Flight Operations Engineer (Bengaluru)

Flight Operations Engineer (Bengaluru)

11 Nov
|
Aspera Industries
|
Bengaluru

11 Nov

Aspera Industries

Bengaluru

We're looking for a flight operations engineer to own how our aircraft gets tested, in the air and on the water. You'll plan and run the campaigns that turn a prototype into data: test planning, procedures, crew, range safety, and the go/no-go call on every test day.

Our seaplane flies in two very different regimes. On the water, the runway moves, sea state is part of the test conditions, and a hydrofoil-assisted takeoff has no precedent we can copy. In the air, we're expanding a flight envelope for a 2,300 kg aircraft that cruises at 70 m/s over 2,000+ km stage lengths. You'll need to be solid in both, and especially good at the handoffs between them: lift-off, transition to flight, approach, touchdown, and recovery.

You'll work directly with the avionics, flight software, structures, and aerodynamics teams. You'll have real authority over test readiness: the ability to say "we're not ready," "this point needs a buildup step first," or "this site or weather window doesn't work."

What You’ll do

Test planning and execution (air and water)

- Plan and run flight test campaigns for fixed-wing aircraft, from subscale demonstrators through our full-scale seaplane, covering ground and water handling, takeoff, climb, cruise, descent, approach, landing, and recovery.

- Build test point matrices and buildup plans for envelope expansion: stalls, speed and altitude, CG range, control response, takeoff and landing performance, cruise performance, and range and endurance validation.

- Write and maintain test cards, checklists, SOPs, emergency procedures, and go/no-go criteria covering both flight limits (wind, turbulence, visibility, ceiling, density altitude) and water limits (sea state, swell, water traffic, debris).

- Run the test-readiness review before each phase: configuration, instrumentation, weight and balance, battery/fuel state, crew readiness, and abort options.

In-flight operations and range safety

- Run range safety for both airspace and water: exclusion zones, geofences,



abort areas, emergency landing options, and clear authority to stop a test.

- Define and rehearse contingency procedures: loss of link, engine/power loss, control anomalies, aborted takeoff, forced landing or ditching, and rescue.

- Monitor tests in real time using telemetry, onboard video, and chase observation, and make live calls on whether to continue, hold, or abort.

- Coordinate pilots, remote operators, ground control, and safety crews, with defined roles, briefings, and comms protocols.

Water and site operations

- Scout, evaluate, and set up test sites: lakes, reservoirs, bays, and coastal waters, plus the airfields or airstrips used for subsystem and subscale testing where applicable. Assess water depth, debris, access, launch/recovery points, and abort areas.

- Plan marine support: chase and rescue boats, launch and retrieval equipment, trailers and cradles, mooring, tow, and recovery of a disabled aircraft.

- Run pre- and post-flight processes: aircraft inspection, hull and foil checks, seal and waterproofing checks, corrosion control after water exposure, and battery/fuel handling.

Analysis, safety, and compliance

- Run post-flight analysis with the avionics, software, and aerodynamics teams, using flight logs, telemetry, and video to compare actual performance against predictions and decide what the next test point should be.

- Develop risk assessments (FMEA, hazard analyses, safety cases) for each new test phase, and lead the review that decides whether we expand the envelope.

- Investigate incidents and anomalies, write root-cause reports,



and close the loop with design changes.

- Manage permissions and compliance: DGCA and airspace approvals, NOTAMs, coordination with port, coast guard, irrigation, and local authorities, and insurance and safety documentation.

- Maintain the data trail: test logs, configuration records, weather and sea-state records, and a searchable archive of every run

Requirements

What We’re Looking For

- 2–5 years in flight test, UAS operations, aviation operations, marine operations, or a 2–5 years in flight test, UAS operations, aviation operations, or a closely related field.

Experience with fixed-wing aircraft or drones is essential.

Experience with seaplanes or marine operations is a strong plus.

- Real flight test experience: you've written test cards, run buildup plans, managed a range, and been in the field when things didn't go to plan.

- A solid grasp of fixed-wing flight dynamics, performance, and handling qualities, enough to work with aerodynamics and controls engineers on stability, envelope expansion, and takeoff and landing performance.

- Working knowledge of aviation safety practices: risk assessment, SMS concepts, hazard analysis, and incident investigation.

- Familiarity with Indian aviation regulation (DGCA, UAS rules, airspace and NOTAM processes), or the ability to learn it fast.

- Comfort around water: boat handling, marine safety, and weather and sea-state reading. You don't have to be a mariner, but you can't be afraid of the water.

- You can read flight logs and telemetry yourself (Mission Planner, QGroundControl, or custom tools), not just receive the summary.

- Strong logistics and organizational skills: you can line up an aircraft, a crew, a boat, a permit, and a weather window on the same morning.

- First-principles thinking. "That's how it's done on a runway" isn't an answer for an aircraft that lifts off on hydrofoils.

📌 Flight Operations Engineer (Bengaluru)
🏢 Aspera Industries
📍 Bengaluru

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