Responsibilities & Key Deliverables

Key Responsibilities
• Perform product feasibility studies for BIW and closure panels.
• Develop and validate die process plans, strip layouts and tooling concepts.
• Execute, forming simulations for sheet metal parts using simulation software.
• Analyze formability, thinning, splits, wrinkles and spring back issues.
• Support die-face engineering and die design reviews with suppliers.
• Recommend design improvements to achieve robust manufacturability.
• Coordinate with Product Development, CAE, Quality and Tooling suppliers.
• Support die tryout activities and correlate simulation results with physical trials.
• Implement engineering changes and update simulation models.
• Prepare technical reports, feasibility assessments and management presentations. Preferred Industries Manufacturing Manufacturing and Pr Education Qualification
• B.
E./B.
Tech in Mechanical, Production, Tool Engineering or Automobile Engineering.
• Specialization in Tool Design, CAD/CAM or Manufacturing Engineering preferred. General Experience
• 15+ years of experience in die design, stamping simulation or tooling engineering.
• Hands-on experience in automotive sheet metal component development.




• Experience with BIW outer panels, inner panels or closure panel development preferred.
• Experience working with tool makers and die development suppliers is desirable. Critical Experience
• Automotive sheet metal stamping processes.
• Formability and manufacturability analysis.
• Die process planning and strip layout development.
• Springback prediction and compensation techniques.
• Die face design fundamentals.
• Dimensional quality and GD&T; concepts.
• APQP, PPAP and PFMEA awareness.
• Root cause analysis and structured problem solving. System Generated Core Skills Performance Monitoring Conveyor Systems Pneumatics Hydraulics Costing Work Estimation Process Knowledge
- Assembly Industrial Engineering Project Management QC Tools Kaizen QC Story Root Cause Analysis Equipment Management Equipment Maintenance Product Knowledge -Vehicle System Product Knowledge
- Aggregates Fixtures Statistical Analysis Tools Process Improvement Method Study & Work Measurement Line Balancing Ergonomics Resource Management Quality Management System (QMS) ISO 9001
- Quality Management System Generated Secondary Skills

📌 Manager - Die Simulation (Bengaluru)
🏢 Mahindra and Mahindra
📍 Bengaluru